Rong Song, Xiaohui Jiao and Long Lin
The purpose of this paper is to investigate the effects of nano‐titanium dioxide and nano‐silicon dioxide particles on the mechanical and antimicrobial properties of denture base…
Abstract
Purpose
The purpose of this paper is to investigate the effects of nano‐titanium dioxide and nano‐silicon dioxide particles on the mechanical and antimicrobial properties of denture base resin.
Design/methodology/approach
Nano‐titanium dioxide and nano‐silicon dioxide particles were introduced to heat‐curing denture base resin to prepare composites. Electronic universal testing machine and friction tester were used to test tensile strength and frictional resistance properties of the samples prepared, respectively; also, film adhesion method was used to test the in vitro antimicrobial activity against Candida albicans and Streptococcus mutans.
Findings
Addition of nano‐titanium dioxide particles could improve the antimicrobial property of denture base resin, and addition of nano‐silicon dioxide particles could improve the tensile strength and frictional resistance of denture base resin. Mixture of the two nano‐particles, at a certain ratio, could improve the tensile strength, frictional resistance and antimicrobial property of denture base resin to a certain extent.
Practical implications
Nano‐titanium dioxide and nano‐silicon dioxide denture base resin composites were obtained. The mechanical and antimicrobial properties of the composites were improved compared to the raw denture base resin.
Originality/value
Nano‐titanium dioxide and nano‐silicon dioxide denture base resin composites with excellent performance could be obtained. Longer service life, greater hardness and clearness helped improve the patients' quality of life. Limited work with respect to the improved denture base resin was performed, which could form the theme of a future study. The outcomes of the research reported here set a new milestone in the field of denture base resin.
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Three-dimensional (3D) printing technologies have gained attention in dentistry because of their ability to print objects with complex geometries with high precision and accuracy…
Abstract
Purpose
Three-dimensional (3D) printing technologies have gained attention in dentistry because of their ability to print objects with complex geometries with high precision and accuracy, as well as the benefits of saving materials and treatment time. This study aims to explain the principles of the main 3D printing technologies used for manufacturing dental prostheses and devices, with details of their manufacturing processes and characteristics. This review presents an overview of available 3D printing technologies and materials for dental prostheses and devices.
Design/methodology/approach
This review was targeted to include publications pertaining to the fabrication of dental prostheses and devices by 3D printing technologies between 2012 and 2021. A literature search was carried out using the Web of Science, PubMed, Google Scholar search engines, as well as the use of a manual search.
Findings
3D printing technologies have been used for manufacturing dental prostheses and devices using a wide range of materials, including polymers, metals and ceramics. 3D printing technologies have demonstrated promising experimental outcomes for the fabrication of dental prostheses and devices. However, further developments in the materials for fixed dental prostheses are required.
Originality/value
3D printing technologies are effective and commercially available for the manufacturing of polymeric and metallic dental prostheses. Although the printing of dental ceramics and composites for dental prostheses is promising, further improvements are required.
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Shamima Khatoon and Gufran Ahmad
The hygroscopic properties of 3D-printed filaments and moisture absorption itself during the process result in dimensional inaccuracy, particularly for nozzle movement along the…
Abstract
Purpose
The hygroscopic properties of 3D-printed filaments and moisture absorption itself during the process result in dimensional inaccuracy, particularly for nozzle movement along the x-axis and for micro-scale features. In view of that, this study aims to analyze in depth the dimensional errors and deviations of the fused filament fabrication (FFF)/fused deposition modeling (FDM) 3D-printed micropillars (MPs) from the reference values. A detailed analysis into the variability in printed dimensions below 1 mm in width without any deformations in the printed shape of the designed features, for challenging filaments like polymethyl methacrylate (PMMA) has been done. The study also explores whether the printed shape retains the designed structure.
Design/methodology/approach
A reference model for MPs of width 800 µm and height 2,000 µm is selected to generate a g-code model after pre-processing of slicing and meshing parameters for 3D printing of micro-scale structure with defined boundaries. Three SETs, SET-A, SET-B and SET-C, for nozzle diameter of 0.2 mm, 0.25 mm and 0.3 mm, respectively, have been prepared. The SETs containing the MPs were fabricated with the spacing (S) of 2,000 µm, 3,200 µm and 4,000 µm along the print head x-axis. The MPs were measured by taking three consecutive measurements (top, bottom and middle) for the width and one for the height.
Findings
The prominent highlight of this study is the successful FFF/FDM 3D printing of thin features (<1mm) without any deformation. The mathematical analysis of the variance of the optical microscopy measurements concluded that printed dimensions for micropillar widths did not vary significantly, retaining more than 65% of the recording within the first standard deviation (SD) (±1 s). The minimum value of SD is obtained from the samples of SET-B, that is, 31.96 µm and 35.865 µm, for height and width, respectively. The %RE for SET-B samples is 5.09% for S = 2,000µm, 3.86% for S = 3,200µm and 1.09% for S = 4,000µm. The error percentage is so small that it could be easily compensated by redesigning.
Research limitations/implications
The study does not cover other 3D printing techniques of additive manufacturing like stereolithography, digital light processing and material jetting.
Practical implications
The presented study can be potentially implemented for the rapid prototyping of microfluidics mixer, bioseparator and lab-on-chip devices, both for membrane-free bioseparation based on microfiltration, plasma extraction from whole blood, size-selection trapping of unwanted blood cells, and also for membrane-based plasma extraction that requires supporting microstructures. Our developed process may prove to be far more economical than the other existing techniques for such applications.
Originality/value
For the first time, this work presents a comprehensive analysis of the fabrication of micropillars using FDM/FFF 3D printing and PMMA in filament form. The primary focus of the study is to minimize the dimensional inaccuracies in the 3D printed devices containing thin features, especially in the area of biomedical engineering, by delivering benefits from the choice of the parameters. Thus, on the basis of errors and deviations, a thorough comparison of the three SETs of the fabricated micropillars has been done.
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Hu Chen, Kenan Ma, Yongsheng Zhou, Yong Wang and Yuchun Sun
This in vitro study aims to explore the effects of selective laser melting (SLM) process parameters on the accuracy of the intaglio surface of cobalt–chromium alloy (Co–Cr)…
Abstract
Purpose
This in vitro study aims to explore the effects of selective laser melting (SLM) process parameters on the accuracy of the intaglio surface of cobalt–chromium alloy (Co–Cr), commercially pure titanium (CP Ti) and titanium alloy (Ti–6Al–4V) maxillary removable partial denture (RPD) frameworks and optimize these process parameters.
Design/methodology/approach
Maxillary RPD framework specimens designed on a benchmark model were built. The process parameters, including contour scan speed and laser power, infill scan speed and laser power, hatch space, build orientation and metallic powder type, were arranged through the Taguchi design. Three-dimensional deviations of the clasps area, connector area and overall area of maxillary RPD frameworks were analyzed by using root mean square (RMS) as a metric. One-way analyses of variance with the above RMSs as the dependent variable were carried out (α = 0.05).
Findings
Maxillary RPD frameworks built horizontally had a more accurate intaglio surface than those built at other orientation angles; CP Ti or Ti–6Al–4V maxillary RPD frameworks had a more accurate intaglio surface than Co–Cr ones; the Maxillary RPD framework built with a higher infill scan speed and lower infill laser power had the more accurate intaglio surface than the one built with other levels of these two process parameters.
Originality/value
A novel benchmark model for evaluating the accuracy of the intaglio surface of maxillary RPD frameworks manufactured by SLM is proposed. The accuracy of the intaglio surface of maxillary RPD frameworks can be improved by adjusting SLM process parameters. The optimal setting of process parameters concerning the accuracy of the intaglio surface of maxillary RPD frameworks was given.
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Mamookho Elizabeth Makhatha, Makgadiete Grace Salemane and Akinsanya Damilare Baruwa
In response to the growing demand for a polymer with improved chemical and thermal stability in the construction sector, this study aims to thoroughly explore the characteristics…
Abstract
Purpose
In response to the growing demand for a polymer with improved chemical and thermal stability in the construction sector, this study aims to thoroughly explore the characteristics of silver nanoparticles (AgNP) and their various concentrations. The primary goal is to determine the effect of these nanoparticles on the chemical and thermal stability of unsaturated polyester (UPE) resin doped with dimethyl-para-toluidine (DMPT) when exposed to high temperatures.
Design/methodology/approach
Silver nanoparticles were first synthesized from the chemical reaction between silver nitrate and trisodium citrate before its addition to the resin. The nanocomposites were thoroughly examined using advanced analytical methods such as Fourier transform (FTIR), Raman spectroscopy and scanning electron microscope to determine chemical stability. Thermal stability tests were carried out using thermogravimetric analysis, differential thermal analysis and derivative thermogravimetry methods; viscosity and peak exotherm were also examined.
Findings
The data shows that increasing nanoparticle concentration improves resin chemical stability, reduces peak exotherm duration and increases viscosity. Clearly, only 1.5% AgNP concentration outperformed neat UPE resin, while 0.5% and 1% AgNP concentrations fall short in terms of thermal stability.
Originality/value
The enhanced resin highlights the subtle influence of nanoparticle addition, which has a greater impact on the chemical structure of the composite rather than its thermal properties.
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Bo Gao, Jiang Wu, Xianghui Zhao and Hua Tan
This paper aims to improve the efficiency and the quality of metal dental prostheses, reporting on the first patient‐fitted titanium (Ti) complete denture base plate fabricated by…
Abstract
Purpose
This paper aims to improve the efficiency and the quality of metal dental prostheses, reporting on the first patient‐fitted titanium (Ti) complete denture base plate fabricated by integrating the technologies of computer‐aided design and computer‐aided manufacture (CAD/CAM) and laser rapid forming (LRF).
Design/methodology/approach
To make a complete Ti denture base plate, the traditional lost‐wax‐casting technique is commonly used in dentistry. In order to simplify this labor‐intensive process, a new method combined with LRF was invented. Initially, a maxillary edentulous plaster cast was converted to point cloud data by laser scanning system. Subsequently, point cloud data were reconstructed into a 3D solid digital cast, which is stored in standard triangulation language format. Thereafter the 3D denture base was sliced electronically into a sequence of layers defining the regions of the component and, based on it, the complete Ti denture base plate was built layer‐by‐layer using a laser additive manufacturing technology.
Findings
After CAD/CAM/LRF process, the Ti denture base plate was designed and successfully fabricated layer‐by‐layer. After the traditional dental finishing techniques, the complete Ti denture base plate was made and assessed by clinician and patient. The clinical evaluation on quality of fit was judged to be acceptable.
Originality/value
The CAD/CAM/LRF system is a potential candidate to replace the traditional lost‐wax‐casting technique and provides a new platform for the design and manufacturing of custom‐made Ti denture plates and other restorations especially for implant substructure and framework of partial removal of denture.
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Jacob John, Shani Ann Mani, Phrabhakaran Nambiar and Habesah Sulaiman
The purpose of this paper is to highlight the significance of placing identification marks on dentures.
Abstract
Purpose
The purpose of this paper is to highlight the significance of placing identification marks on dentures.
Design/methodology/approach
This paper reviews the legislation with regard to denture marking in certain countries, various methods of denture marking and describes a simple, inexpensive, paper‐based labelling system.
Findings
Various methods have been proposed for denture marking but it is important to use a method that is simple, practical, affordable and universally acceptable.
Practical implications
The identification of unknown or missing persons by means of denture marking is a very successful method of identification in forensic investigation. It is also useful for patients residing in hospitals and community homes where dentures could be misplaced, particularly during cleaning by personnel where there is a chance of loss or mix‐up. The importance of denture marking should be emphasized by all law‐enforcing authorities and should be promoted among all dentists, towards making it a compulsory routine dental procedure throughout the world.
Originality/value
In Malaysia, denture marking, as recommended by its Ministry of Health, uses a unique coding system which can readily provide information about the wearer in whichever part of the world the person is found. The method applied is simple, practical and affordable and can easily be adapted by others. It can be of great value during times of crisis.
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Ceramic materials and glasses have become important in modern industry as well as in the consumer environment. Heat resistant ceramics are used in the metal forming processes or…
Abstract
Purpose
Ceramic materials and glasses have become important in modern industry as well as in the consumer environment. Heat resistant ceramics are used in the metal forming processes or as welding and brazing fixtures, etc. Ceramic materials are frequently used in industries where a wear and chemical resistance are required criteria (seals, liners, grinding wheels, machining tools, etc.). Electrical, magnetic and optical properties of ceramic materials are important in electrical and electronic industries where these materials are used as sensors and actuators, integrated circuits, piezoelectric transducers, ultrasonic devices, microwave devices, magnetic tapes, and in other applications. A significant amount of literature is available on the finite element modelling (FEM) of ceramics and glass. This paper gives a listing of these published papers and is a continuation of the author's bibliography entitled “Finite element modelling of ceramics and glass” and published in Engineering Computations, Vol. 16, 1999, pp. 510‐71 for the period 1977‐1998.
Design/methodology/approach
The form of the paper is a bibliography. Listed references have been retrieved from the author's database, MAKEBASE. Also Compendex has been checked. The period is 1998‐2004.
Findings
Provides a listing of 1,432 references. The following topics are included: ceramics – material and mechanical properties in general, ceramic coatings and joining problems, ceramic composites, piezoceramics, ceramic tools and machining, material processing simulations, fracture mechanics and damage, applications of ceramic/composites in engineering; glass – material and mechanical properties in general, glass fiber composites, material processing simulations, fracture mechanics and damage, and applications of glasses in engineering.
Originality/value
This paper makes it easy for professionals working with the numerical methods with applications to ceramics and glasses to be up‐to‐date in an effective way.
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Abstract
Purpose
This paper aims to present a new design for removable partial dentures (RPDs) for partially edentulous patients to improve the efficiency and quality of RPD manufacturing. Additive and subtractive manufacturing technologies and zirconium silicate micro-ceramic bonding in the aesthetic zone are used herein.
Design/methodology/approach
A case was presented. First, RPD digital definitive casts were acquired, and then digital frameworks with crown retainers and digital crowns were obtained by computer-aided design (CAD). The titanium alloy frameworks and resin crowns were fabricated by three-dimensional (3D) printing and computer-aided manufacturing (CAM) processes, respectively. The crowns adhered to the crown retainers. Ceramage bonding was used to reform the gingival anatomy in the aesthetic zone during the fabrication of the RPDs. The finished RPDs were assessed by a clinician and delivered to the patient.
Findings
The RPDs were conventionally assessed by a clinician, were deemed to be accurate and satisfied both the patient and clinician.
Originality/value
This novel method provides a way to fabricate RPDs with a combination of additive and subtractive manufacturing technologies. The design of the framework was different from that of a conventional framework because it contained the crown retainers, and the traditional base retainer no longer existed. Ceramage bonding was used to replicate the gingival anatomy in the aesthetic zone. The new RPDs provided accuracy and were less time-consuming to produce than those produced with the traditional method. The new method enables the digital manufacturing of nearly the entire RPDs.
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Fusong Yuan, Peijun lv, Pengfei Wang, Yuguang Wang, Yong Wang and Yuchun Sun
The use of removable complete dentures is a selectable restorative procedure for edentulous patients. To improve the fabrication quality and efficiency of removable complete…
Abstract
Purpose
The use of removable complete dentures is a selectable restorative procedure for edentulous patients. To improve the fabrication quality and efficiency of removable complete dentures, this paper aims to introduce a new method to fabricate customized wax complete dentures with additive manufacturing. This process uses complementary digital technologies, and allows faster and better manufacture of complete dentures.
Design/methodology/approach
In the study, a dental scanner was used to obtain surface data from edentulous casts and rims made by the dentist. A parameterized three-dimensional graphic database of artificial teeth was pre-established. Specialized computer-aided design software was used to set up the artificial dentition and design the esthetic gingiva and base plate. A selective laser sintering machine was used to transfer the data from stereolithography files into a wax base plate with location holes for each artificial tooth.
Findings
Under this method, a set of wax base plates with 28 location holes available for the placement of the artificial teeth were designed and fabricated within 6 h. The try-in wax dentures fitted the patient’s mouth well, besides occlusion relationships. Then, the occlusion relationships can be adjusted manually to achieve a balanced centric occlusion.
Originality/value
This method can be used to design and fabricate wax try-in removable complete dentures semi-automatically and rapidly; however, the algorithm for the occlusion contact design needs to be improved.