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Article
Publication date: 1 August 2019

Changpeng Chen, Jie Yin, Haihong Zhu, Xiaoyan Zeng, Guoqing Wang, Linda Ke, Junjie Zhu and Shijie Chang

High residual stress caused by the high temperature gradient brings undesired effects such as shrinkage and cracking in selective laser melting (SLM). The purpose of this study is…

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Abstract

Purpose

High residual stress caused by the high temperature gradient brings undesired effects such as shrinkage and cracking in selective laser melting (SLM). The purpose of this study is to predict the residual stress distribution and the effect of process parameters on the residual stress of selective laser melted (SLMed) Inconel 718 thin-walled part.

Design/methodology/approach

A three-dimensional (3D) indirect sequentially coupled thermal–mechanical finite element model was developed to predict the residual stress distribution of SLMed Inconel 718 thin-walled part. The material properties dependent on temperature were taken into account in both thermal and mechanical analyses, and the thermal elastic–plastic behavior of the material was also considered.

Findings

The residual stress changes from compressive stress to tensile stress along the deposition direction, and the residual stress increases with the deposition height. The maximum stress occurs at both ends of the interface between the part and substrate, while the second largest stress occurs near the top center of the part. The residual stress increases with the laser power, with the maximum equivalent stress increasing by 21.79 per cent as the laser power increases from 250 to 450 W. The residual stress decreases with an increase in scan speed with a reduction in the maximum equivalent stress of 13.67 per cent, as the scan speed increases from 500 to 1,000 mm/s. The residual stress decreases with an increase in layer thickness, and the maximum equivalent stress reduces by 33.12 per cent as the layer thickness increases from 20 to 60µm.

Originality/value

The residual stress distribution and effect of process parameters on the residual stress of SLMed Inconel 718 thin-walled part are investigated in detail. This study provides a better understanding of the residual stress in SLM and constructive guidance for process parameters optimization.

Details

Rapid Prototyping Journal, vol. 25 no. 8
Type: Research Article
ISSN: 1355-2546

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Article
Publication date: 12 October 2018

Luo Zhang, Haihong Zhu, Jiahe Liu and Xiaoyan Zeng

The purpose of this paper is to investigate the track evolution and surface characteristics of selective laser melting Ti6Al4V.

345

Abstract

Purpose

The purpose of this paper is to investigate the track evolution and surface characteristics of selective laser melting Ti6Al4V.

Design/methodology/approach

In the present paper, Ti6Al4V single-track, multi-track and bulk sample were formed at different scanning speed by selective laser melting (SLM). Then, the surface morphology, three-dimension profile and surface roughness were evaluated. The width of the single and multi-track was measured and compared.

Findings

The results showed that the heat accumulation played a great role on the evolution of tracks and surface characteristics from single-track to multi-track and to bulk. The surface morphology of the subsequent tracks became more regular when the single-track was irregular at the same high scanning speed. The width of last track Wn was always larger than that of the first track W1. The Ra of the top of the bulk increased with the increase of the scanning speed, this trend was as same as the Ra of the single-track, but the trend of Ra of the side was opposite.

Originality/value

The effect of heat accumulation on the track evolution and surface characteristics is obtained. The results can help to derive a smooth surface with a regular and continuous track in SLM.

Details

Rapid Prototyping Journal, vol. 24 no. 9
Type: Research Article
ISSN: 1355-2546

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Article
Publication date: 31 May 2019

Yong Cheng, Zhongxu Xiao, Haihong Zhu, Xiaoyan Zeng and Guoqing Wang

Selective laser melting (SLM) is a promising additive manufacturing technology in the field of complex parts’ fabrication. High temperature gradient and residual stress are vital…

345

Abstract

Purpose

Selective laser melting (SLM) is a promising additive manufacturing technology in the field of complex parts’ fabrication. High temperature gradient and residual stress are vital problems for the development of SLM technology. The purpose of this paper is to investigate the influence of substrate characteristics on the residual stress of SLMed Inconel 718 (IN718).

Design/methodology/approach

The SLMed IN718 samples were fabricated on the substrates with different characteristics, including pre-compression stress, materials and pre-heating. The residual stress at the center of the top surface was measured and compared through Vickers micro-indentation.

Findings

The results indicate that the residual stress reduces when the substrate contains pre-compression stress before the SLM process starts. Both substrate thermal expansion coefficient and thermal conductivity affect the residual stress. In addition to reducing the difference of thermal expansion coefficient between the substrate and the deposited material, the substrate with low thermal conductivity can also decrease the residual stress. Substrate pre-heating at 150°C reduces nearly 42.6 per cent residual stress because of the reduction of the temperature gradient.

Originality/value

The influence of substrate characteristics on the residual stress has been studied. The investigation results can help to control the residual stress generated in SLM processing.

Details

Rapid Prototyping Journal, vol. 25 no. 4
Type: Research Article
ISSN: 1355-2546

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Article
Publication date: 24 July 2019

Ting Qi, Haihong Zhu, Xiaoyan Zeng and Jie Yin

It is a crucial issue to eliminate cracks for selective laser melting (SLM) 7xxx series aluminum alloy. This paper aims to study the effect of silicon content on the cracking…

361

Abstract

Purpose

It is a crucial issue to eliminate cracks for selective laser melting (SLM) 7xxx series aluminum alloy. This paper aims to study the effect of silicon content on the cracking behavior and the mechanism of eliminating crack of SLMed Al7050 alloy.

Design/methodology/approach

Six different silicon contents were added to the Al7050 powder. The crack density and crack count measuring from optical micrographs were utilized to judge the cracking susceptibility. The low melting phases analyzing from Jmatpro and the microstructure observing by EPMA and SEM were used to discuss the mechanism of eliminating the crack.

Findings

The cracking susceptibility of SLMed Al7050 alloy decreases with the increase of adding silicon content. When adding silicon, two new low-melting phases appeared: Mg2Si and Al5Cu2Mg8Si6. These low-melting phases offer much liquid feeding along the grain boundary and decrease the cracking susceptibility. Moreover, the grains are obviously refined after adding silicon. The fine grain can increase the total surface area of the grain boundary, which can reinforce the matrix and decrease the cracking susceptibility. High silicon content results in more low-melting phases and fine grains, which decreases the cracking susceptibility.

Originality/value

The investigation results can help to obtain crack-free SLMed Al7050 parts and deep knowledge on eliminating cracking mechanism of high-strength aluminum alloy fabricated by SLM.

Details

Rapid Prototyping Journal, vol. 25 no. 10
Type: Research Article
ISSN: 1355-2546

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Article
Publication date: 9 January 2020

Xiaoyan Zeng, Pengcheng Shi and Wei Xie

This paper aims to reduce the confliction between different retail channels.

223

Abstract

Purpose

This paper aims to reduce the confliction between different retail channels.

Design/methodology/approach

By investigating a game-theoretic model consisting of a dominant hotel, a promoter and an OTA, the authors analyze the optimal amount of reserved rooms on the hotel's official website and realize the coordination between the hotel and the promoter with an appropriate contact.

Findings

When the gap between promoter’s reservation profits under different promotion cost coefficients is reasonable, complete coordination can be achieved in the supply chain. In addition, numerical examples are conducted to show that the profit of hotel and supply chain can be maximized with a moderate amount of reserved rooms on OTA.

Research limitations/implications

The authors only focus on one OTA scenarios, which overlooks the competition between OTAs.

Practical implications

Coordination strategy can fierce the increase on profit when the customer conversion rate increases.

Originality/value

The authors propose a contract menu to help the hotel avoid the profit loss under asymmetric promotion cost information.

Details

Nankai Business Review International, vol. 11 no. 3
Type: Research Article
ISSN: 2040-8749

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Article
Publication date: 20 March 2017

Jie Han, Jingjing Yang, Hanchen Yu, Jie Yin, Ming Gao, Zemin Wang and Xiaoyan Zeng

This paper aims to investigate the influence of laser energy density on microstructure and mechanical properties of the selective laser melted (SLMed) Ti6Al4V to complement the…

2171

Abstract

Purpose

This paper aims to investigate the influence of laser energy density on microstructure and mechanical properties of the selective laser melted (SLMed) Ti6Al4V to complement the existing knowledge in additive manufacturing of Ti6Al4V for future application of selective laser melting (SLM) in fabricating Ti6Al4V parts.

Design/methodology/approach

Ti6Al4V alloy is fabricated by SLM by adopting various energy densities. Microstructures and mechanical properties of the Ti6Al4V deposited using different energy densities are characterized.

Findings

Both high relative densities and microhardness can be obtained in the optimized processing window. The decrease of martensite width and spacing can improve the microhardness on both XOY and XOZ sections when the applied EV (defined as the laser energy per unit volume) increases. The width of the columnar grain increases with EV, resulting in a stronger anisotropy in microhardness between XOY and XOZ sections. Residual tensile stresses exist in the SLMed Ti6Al4V and increase with an increasing EV. A tensile strength of 1,268 MPa, a yield strength of 1,030 MPa, and an elongation of 4% can be obtained by using the optimized range of EV.

Originality/value

The microstructure of SLMed Ti6Al4V is quantitatively analysed by measuring the size of columnar grains and the martensites. The anisotropy of microstructures and properties in SLMed Ti6Al4V is characterized and its dependence on laser energy density is established. The residual stress in SLMed Ti6Al4V is characterized and its dependence on laser energy density is established. An optimized processing window to deposit Ti6Al4V alloy by SLM is proposed.

Details

Rapid Prototyping Journal, vol. 23 no. 2
Type: Research Article
ISSN: 1355-2546

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Article
Publication date: 1 November 2021

Shimin Dai, Hailong Liao, Haihong Zhu and Xiaoyan Zeng

For the laser powder bed fusion (L-PBF) technology, the side surface quality is essentially important for industrial applicated parts, such as the inner flow parts. Contour is…

208

Abstract

Purpose

For the laser powder bed fusion (L-PBF) technology, the side surface quality is essentially important for industrial applicated parts, such as the inner flow parts. Contour is generally adopted at the parts’ outline to enhance the side surface quality. However, the side surface roughness (Ra) is still larger than 10 microns even with contour in previous studies. The purpose of this paper is to study the influence of contour process parameters, laser power and scanning velocity on the side surface quality of the AlSi10Mg sample.

Design/methodology/approach

Using L-PBF technology to manufacture AlSi10Mg samples under different contour process parameters, use a laser confocal microscope to capture the surface information of the samples, and obtain the surface roughness Ra and the maximum surface height Rz of each sample after analysis and processing.

Findings

The results show that the side surface roughness decreases with the increase of the laser power at the fixed scanning velocity of 1,000 mm/s, the side surface roughness Ra stays within the error range as the contour velocity increases. It is found that the Ra increases with the scanning velocity increasing and the greater the laser power with the greater Ra increases when the laser power of contour process parameters is 300 W, 350 W and 400 W. The Rz maintain growth with the contour scanning velocity increasing at constant laser power. The continuous uniform contour covers the pores in the molten pool of the sample edge and thus increase the density of the sample. Two mechanisms named “Active adhesion” and “Passive adhesion” cause sticky powder.

Originality/value

Formation of a uniform and even contour track is key to obtain the good side surface quality. The side surface quality is determined by the uniformity and stability of the contour track when the layer thickness is fixed. These research results can provide helpful guidance to improve the surface quality of L-PBF manufactured parts.

Details

Rapid Prototyping Journal, vol. 28 no. 3
Type: Research Article
ISSN: 1355-2546

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Article
Publication date: 7 September 2015

Chuanchuan Zhang

The purpose of this paper is to examine the substitute between social old-age insurance and adult children in providing old-age support, and estimate the effects of China’s old…

855

Abstract

Purpose

The purpose of this paper is to examine the substitute between social old-age insurance and adult children in providing old-age support, and estimate the effects of China’s old rural pension program (ORPP) on sex ratio.

Design/methodology/approach

Using data from China’s 2005 inter-census population survey and China Health and Retirement Longitudinal Study, this paper estimates the effects of children on rural parents’ take-up of pension program and the effects of having access to pension on old parents’ choice of resource for future old-age support. The effects of China’s ORPP on sex ratio are estimated using difference-in-differences identification strategy.

Findings

Peasants having sons are less likely to participate in pension program and each additional son and daughter significantly decreases their likelihood of participation. Moreover, the effect of sons is much larger than that of daughters. Peasants having access to pension are less likely to rely on their children for old-age support. The implementation of the ORPP moderately decreased sex ratio.

Social implications

Implementing pension program in China’s rural area will probably affect rural people’s fertility behavior and thus be helpful in correcting sex ratio bias.

Originality/value

This paper first estimates the effects of having access to pension on old parents’ choices of providers of old-age support, and estimates the causal effect of rural pension on sex ratio using standard DID strategy.

Details

China Agricultural Economic Review, vol. 7 no. 3
Type: Research Article
ISSN: 1756-137X

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Article
Publication date: 17 August 2020

Juan Sebastian Gomez Bonilla, Maximilian Alexander Dechet, Jochen Schmidt, Wolfgang Peukert and Andreas Bück

The purpose of this paper is to investigate the effect of different heating approaches during thermal rounding of polymer powders on powder bulk properties such as particle size…

364

Abstract

Purpose

The purpose of this paper is to investigate the effect of different heating approaches during thermal rounding of polymer powders on powder bulk properties such as particle size, shape and flowability, as well as on the yield of process.

Design/methodology/approach

This study focuses on the rounding of commercial high-density polyethylene polymer particles in two different downer reactor designs using heated walls (indirect heating) and preheated carrier gas (direct heating). Powder bulk properties of the product obtained from both designs are characterized and compared.

Findings

Particle rounding with direct heating leads to a considerable increase in process yield and a reduction in powder agglomeration compared to the design with indirect heating. This subsequently leads to higher powder flowability. In terms of shape, indirect heating yields not only particles with higher sphericity but also entails substantial agglomeration of the rounded particles.

Originality/value

Shape modification via thermal rounding is the decisive step for the success of a top-down process chain for selective laser sintering powders with excellent flowability, starting with polymer particles from comminution. This report provides new information on the influence of the heating mode (direct/indirect) on the performance of the rounding process and particle properties.

Details

Rapid Prototyping Journal, vol. 26 no. 9
Type: Research Article
ISSN: 1355-2546

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Article
Publication date: 18 February 2019

Li Yang, Li Xiaoyan and Peng Yao

The purpose of this paper is to investigate the diffusion behaviors of different atoms at the Cu/Cu3Sn interface and the vacancy formation energy, diffusion energy barrier and…

273

Abstract

Purpose

The purpose of this paper is to investigate the diffusion behaviors of different atoms at the Cu/Cu3Sn interface and the vacancy formation energy, diffusion energy barrier and vacancy diffusion activation energy.

Design/methodology/approach

The diffusion behaviors of different atoms at the Cu/Cu3Sn interface are analyzed, and the vacancy formation energy, diffusion energy barrier and vacancy diffusion activation energy are obtained using molecular dynamics simulation. The nudged elastic band method is used to evaluate diffusion energy barrier for Cu/Cu3Sn system.

Findings

It is found that the vacancies in the Cu/Cu3Sn interface promote the interfacial diffusion, and the formation energy of Cu vacancy in the Cu crystal is larger than that in Cu3Sn crystal. In addition, the formation energies of Cu1 vacancy and Cu2 vacancy are close to each other in Cu3Sn crystal, and they are all less than the formation energy of Sn vacancy. Furthermore, the vacancy diffusion barrier and vacancy diffusion activation energy of the Cu/Cu3Sn interface are calculated, and the results show that the vacancy diffusion activation energy of Sn was higher than that of Cu. Finally, by comparison of diffusion activation energies of different diffusion mechanisms, Cu→Cu1vac is the most possible migration path at all temperatures.

Originality/value

It is concluded that the vacancies in Cu/Cu3Sn interface promote interfacial diffusion, and the activation energy of vacancy diffusion in most diffusion mechanisms decreases with the increase of temperature.

Details

Soldering & Surface Mount Technology, vol. 31 no. 1
Type: Research Article
ISSN: 0954-0911

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