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The purpose of this paper is to present a numerical analysis of the flow and heat transfer in a tube with a wire coil insert. A second law analysis of the results is accounted for, in order to assess the local and overall entropy generation in relation with the increased pressure drop and convective heat transfer. A wire coil with p/D=1.25 and e/D=0.076 is selected as insert device. A Reynolds number range between 100 and 1,000 is investigated, which corresponds to the typical operating regimes in the risers of liquid solar collectors. Different wall heat fluxes and inclination angles allow to analyze the potential impact of mixed convection in the presence of tube inserts.

Three-dimensional numerical simulations are performed using a finite-volume solver, assuming laminar flow conditions. Pure water and a mixture of water and propylene-glycol (20 percent) are used as working fluids, with temperature-dependent properties. Fanning friction factor, Nusselt number and local entropy generation results are obtained in the fully developed region.

The friction factor results are successfully compared with a well-known experimental correlation for wire coil inserts. The earlier onset of transition is devised at Re > 300. Nusselt number augmentations between 2.5- and 6-fold are reported with respect to the smooth tube. The mixed convection regime encountered in the smooth tube for the operating conditions investigated is canceled in the wire coiled tube, owing to the opposed effect of the swirl flow induced and the bouyancy forces. Frictional, heat transfer and overall entropy generation rates are computed locally in the fully developed region, allowing to relate these results with the flow structures in the mixed convection smooth tube and in the wire coiled tube. A threefold decrease in the entropy generation rate is reported for tubes with wire coil inserts.

An holistic understanding of the heat transfer enhancement in tubes with wire coil inserts is provided through the analysis of the flow pattern, Fanning friction factor, Nusselt number and local entropy generation rates. The reduced entropy generation in the enhanced tube serves as a performance criteria to confirm the positive effect of wire coil inserts in heat transfer for the operating regime under investigation, in spite of the increased pressure drop.

A Heli‐Coil insert is defined quite simply; it is diamond section wire formed into a helical coil and wound, by means of appropriate tooling, into a pre‐tapped hole. Made mainly from austenitic nickel chrome stainless steel — it is also available in phosphor bronze, Nimonic 90 and Inconel X‐750 it provides a permanent thread, wholly resistant to wear and the effects of corrosion. High temperatures are taken care of by the use of heat resistant nickel alloy and Inconel wire.

DESIGNERS in the aerospace, engine and component industries are wholly aware of the need to design‐in wire thread inserts in order to enhance the long term strength and reliability of tapped holes in soft metals, or those unable to meet the product's stringent in‐service conditions.

The purpose of this paper is to update a previous review work (Abu-khader, 2006, Heat & Mass Transfer, Vol. 43 No. 2, pp. 123-134) and highlight the new research methods on the use of twisted tapes and the application of different configurations of these tape inserts. Also, based on a vast collection of experimental data in open literature, generalized Nusselt number (Nu) and friction factor (f) correlations as the function of twist ratio were developed with maximum error around ± 15 per cent. The present paper examines several case studies which apply complex configurations of twisted inserts.

Using the developed correlations, an equivalent Nusselt number and friction factor of typical type twist insert were generated which achieved the same performance of each complex configuration.

The open literature contains large number of wired and complex configurations of twisted tape inserts. Their applicability to real industrial use is questionable.

This paper presents an up-to-date review on the use of twisted tape in research, highlights the different tape configurations and proposes general correlations for traditional twisted tape inserts.

A pressure cabin for aircraft, comprising a structural frame, an airtight inner wall supported against said frame, said wall comprising a fabric woven from high tensile steel warps and textile weft threads, an outer envelope enclosing the whole, heat‐insulating material filling the space between said inner wall and said envelope, and an interior layer of puncture‐sealing material lining said inner wall.

The purpose of this paper is to investigate a cylindrical flow insert for a parabolic trough solar collector. Centrally placed and eccentric placed inserts are investigated in a systematic way to determine which configuration leads to the maximum thermal enhancement.

The analysis is performed in SolidWorks Flow Simulation with a validated computational fluid dynamics model. Moreover, the useful heat production and the pumping work demand increase are evaluated using the exergy and the overall efficiency criteria. The different scenarios are compared for inlet temperature of 600 K, flow rate of 100 L/min and Syltherm 800 as the working fluid. Moreover, the inlet temperature is examined from 450 to 650 K, and the diameter of the insert is investigated up to 50 mm.

According to the final results, the use of a cylindrical insert of 30 mm diameter is the most sustainable choice which leads to 0.56 per cent thermal efficiency enhancement. This insert was examined in various eccentric positions, and it is found that the optimum location is 10 mm over the initial position in the vertical direction. The thermal enhancement, in this case, is about 0.69 per cent. The pumping work demand was increased about three times with the insert of 30 mm, but the absolute values of this parameter are too low compared to the useful heat production. So, it is proved that the increase in the pumping work is not able to eliminate the useful heat production increase. Moreover, the thermal enhancement is found to be greater at higher temperature levels and can reach up to 1 per cent for an inlet temperature of r650 K.

The present work is a systematic investigation of the cylindrical flow insert in a parabolic trough collector. Different diameters of this insert, as well as different positions in two dimensions, are examined using a parametrization of angle-radius. To the authors’ knowledge, there is no other study in the literature that investigates the presented many cases systematically with the followed methodology on parabolic trough collectors. Moreover, the results of this work are evaluated with various criteria (thermal, exergy and overall efficiency), something which is not found in the literature.

The aim of this paper is to investigate the convective heat transfer in swirl tubes, which are obtained by roto‐translating a circular section eccentric with respect to the rotation axis. The geometry is numerically investigated with the aim of evaluating the convective heat transfer enhancement effect due to the secondary flow induced by the centrifugal force.

The governing equations, i.e. continuity, momentum and energy equations, are integrated numerically within Comsol Multiphysics^® environment, under the assumption of incompressible Newtonian and constant properties fluid and of periodically fully developed laminar flow for what concerns both the hydrodynamic and the thermal problem under the uniform wall heat flux thermal boundary condition.

The heat transfer performance of the geometry is discussed in relation to the flow pattern. In particular, the numerical results show that two different stable flow regimes may exist, according to the ratio of the Reynolds number to the dimensionless helix pitch. The Nusselt number augmentation becomes significant for high Prandtl number fluids when a critical Re/P* value, corresponding to the onset of the centrifugal forces induced secondary flow, is reached.

The geometry here investigated represents an interesting solution to enhance the convective heat transfer in situations in which the flow, although disturbed, persists in the laminar regime. This type of enhanced tubes shows then interesting heat transfer performances (which becomes particularly significant for high Prandtl number values) by thus suggesting convenient applications also for highly viscous fluids which are often treated under the laminar flow regime.

In the present research, a numerical investigation is carried out to study the fluid flow and heat transfer in a double-pipe, counter-flow heat exchanger exploiting metal foam inserts partially in both pipes. The purpose of this study is to achieve the optimal distribution of a fixed volume of metal foam throughout the pipes which provides the maximum heat transfer rate with the minimum pressure drop increase.

The governing equations are solved using the finite volume method. The metal foams are divided into different number of parts and positioned at different locations. The number of metal foam parts, their placements and their volume ratios in each pipe are sought to reach the optimal conditions. The four-piece metal foam with optimized placement and partitioning volume ratios is selected as the best layout. The effects of the permeability of metal foam on the Nusselt number, the performance evaluation criteria (PEC) and the overall heat transfer coefficient are investigated.

It was observed that the heat transfer rate, the overall heat transfer coefficient and the effectiveness of the heat exchanger can be improved as high as 69, 124 and 9 per cent, respectively, while the highest value of PEC is 1.36.

Porous materials are widely used in thermo-fluid systems such as regenerators, heat sinks, solar collectors and heat exchangers.

Having less pressure drop than fully filled heat exchangers, partially filled heat exchangers with partitioned metal foams distributed optimally enhance heat transfer rate more economically.

The purpose of this paper is to present the original study of an industrial device. Industrial inductors are used to decrease the current variations, resulting from the use of modern power converters. To reduce these variations, the magnetic energy stored in these components is automatically used when the receptor is unconnected to the principal sources. Such storage is generally obtained by using a magnetic circuit containing air‐gaps. The rigidity of this circuit, associated with the magnetic stresses which appear in these areas, causes the structure to produce mechanical vibration and to emit audible sounds.

Experiments, simulations and test devices are used to determine the main physical phenomenon that generates the undesirable audible noise. The resulting knowledge is used to design a quieter device.

The mechanical vibrations and emitted noises are attached to magnetic effects. Even if it is not possible to suppress all these effects, the level of sound emitted can be decreased through a suitable design of the magnetic core.

Industrial inductors are usually built and designed using methods coming from the transformer studies. A new concept for the design of the magnetic core is presented. Experimental approaches and numerical simulations are performed in order to highlight the physical behaviours of the coils and their magnetic coupling to the magnetic core. It appears that breaking the magnetic core into free parts is an original solution that decreases the emitted noise.

Introduces papers from this area of expertise from the ISEF 1999 Proceedings. States the goal herein is one of identifying devices or systems able to provide prescribed performance. Notes that 18 papers from the Symposium are grouped in the area of automated optimal design. Describes the main challenges that condition computational electromagnetism’s future development. Concludes by itemizing the range of applications from small activators to optimization of induction heating systems in this third chapter.