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1 – 10 of 132Yujun Wang, Georg Jacobs, Shuo Zhang, Benjamin Klinghart and Florian König
This paper aims to study the lubrication mechanism of textured journal bearings.
Abstract
Purpose
This paper aims to study the lubrication mechanism of textured journal bearings.
Design/methodology/approach
CFD models for textured journal bearings are established. The effect of texture coverage on the pressure distribution is studied to find the proper texture distribution. To enhance the local load-carrying capacity at textures, the micro-hydrodynamic pressure and microflow at different texture depth ratios are captured. The interaction between the texture-induced microflow and the bearing lubrication film is analyzed from the microflow perspective.
Findings
The bearing performance is on the one hand enhanced by the micro-hydrodynamic pressure generated by textures. On the other hand, the main bearing land and maximum pressure can be interfered by textures, leading to the reduction of load-carrying capacity. To minimize the interference effect, textures are suggested to distribute downstream of the minimum film thickness location. As the lubrication film thickness increases, the corresponding optimum texture depth ratio rises. The vortices influence the local flow rate through the lubrication film at textures and further affect the micro-hydrodynamic pressure and local load-carrying capacity. The texture depth ratio, at which vortices begin to occur, generates the maximum micro-hydrodynamic pressure.
Originality/value
The proper texture distribution is introduced, which is capable to generate the micro-hydrodynamic pressure without interfering with the primary load-carrying capacity of the bearing. The microflow effect is found to considerably influence the local load-carrying capacity at textures. The necessity of sub-regional optimization in textured journal bearings is pointed out. This study provides the fundamental reference for the design and optimization of textured journal bearings.
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Guimei Wang, Yong Shuo Zhang, Lijie Yang and Shuai Zhang
This paper aims to optimize the weighing control system and compensate weighing error for weighing control system of coal mine paste-filling weighing control system.
Abstract
Purpose
This paper aims to optimize the weighing control system and compensate weighing error for weighing control system of coal mine paste-filling weighing control system.
Design/methodology/approach
The process of the paste-filling weighing control system is analyzed and the mathematical model of the paste-filling material weight is established. Then, the back-propagation (BP) neural network is used to optimize the control system and compensate the weighing error.
Findings
Without the BP neural network, the weighing error of the paste-filling control system is more than 3 per cent, whereas after optimization with the BP neural network, the weighing error is less than 1 per cent. With the simulation results, it is seen that the weighing error of the paste-filling control system decreases and the accuracy of the weighing control system improves and optimizes.
Originality/value
The method can be further used to improve the control precision of the coal mine paste-filling system.
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Abbeygail Jones, Shuo Zhang, Amy Woodburn, Sarah Dorrington, Alison Beck and Helen Winter
The health and well-being of healthcare staff came into focus during the coronavirus disease-2019 (COVID-19) pandemic as already strained workforces responded to new and…
Abstract
Purpose
The health and well-being of healthcare staff came into focus during the coronavirus disease-2019 (COVID-19) pandemic as already strained workforces responded to new and additional challenges. Organisational support services made efforts to adapt staff support provision. However, most literature and recommendations are centred on surveys of medical and clinical staff. The present study included staff across clinical and non-clinical workforces within a mental health trust over the course of the COVID-19 pandemic to date, and aimed to understand workforces' access to and experiences of organisational support.
Design/methodology/approach
The current study was a qualitative one using convenience and purposive sampling. Semi-structured individual and group interviews were conducted using a topic guide. Reflexive thematic analysis was used in a phenomenological framework to analyse data.
Findings
35 staff, broadly representative of the trust workforce, were recruited. Six global themes summarised the experiences of staff in relation to work practices, personal well-being and support access over the first year of the COVID-19 pandemic: COVID-19 disease, interpersonal relationships, individual considerations, change, working environment and support.
Practical implications
The findings from the study have implications for organisational support provisions for healthcare workers and the dissemination of these services.
Originality/value
Acknowledging the multi-various experiences of different workforces within National Healthcare Service organisations and how these change over time will facilitate innovative changes to staff support provision.
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Qiang Li, Yujun Wang, Shuo Zhang, Wei-Wei Xu, Lu Bai and Zhenbo Wang
Surface textures have been widely used in thrust bearings as a means of enhancing the tribological performance. The effect of textures with a spiral distribution on the…
Abstract
Purpose
Surface textures have been widely used in thrust bearings as a means of enhancing the tribological performance. The effect of textures with a spiral distribution on the lubrication characteristics of thrust bearings has not been fully covered. This paper aims to investigate and find the optimal structure and distribution parameters of textures with the maximum loading capacity and minimum friction force as goals.
Design/methodology/approach
Combining the multi-objective optimization method based on the non-dominated sorted genetic algorithm-II with response surface methodology, the key textured parameters are optimized. Local sensitivity analysis is used to evaluate the impact level of each parameter.
Findings
Spiral distribution of textures can effectively improve the lubrication performance of the thrust bearing compared with the linear distribution. The distribution with high amplitudes and high cycle numbers will weaken the spiral effect and destroy the high-pressure region. Through the multi-objective optimization of the textured structure and distribution parameters, the loading capacity demonstrates a 55.05per cent improvement compared to the basic model. Textured width is the most sensitive parameter for both loading capacity and friction force.
Originality/value
Present research provides a fundamental design guide for textured thrust bearings.
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Qiang Li, Shuo Zhang, Yujun Wang, Wei-Wei Xu, Zengli Wang and Zhenbo Wang
Shear stresses have a considerable influence on the characteristics of lubricants and become significant at high rotating speeds. This study aims to investigate the influences of…
Abstract
Purpose
Shear stresses have a considerable influence on the characteristics of lubricants and become significant at high rotating speeds. This study aims to investigate the influences of shear cavitation (SC) on loading capacity of journal bearings.
Design/methodology/approach
A principal normal stress cavitation criterion based on the stress applied to flowing lubricant in journal bearings is developed and used to investigate SC in journal bearings. A computational fluid dynamic (CFD) model for calculating the loading capacity is established using this criterion. After validation with experimental results, the loading capacity is calculated under different conditions.
Findings
The calculation results indicate that SC intensifies when viscosity, speed and eccentricity increase. Angle of loading capacity with SC is larger than that without SC. The magnitude of loading capacity with SC is smaller than that without SC due to the decrease in the ultimate pressure. In addition, the magnitude difference between the loading capacity with and without SC increases when viscosity, speed and eccentricity increases.
Originality/value
Present research can provide some guidance for calculating the loading capacity when a journal bearing is operating at high speed or with a high viscosity lubricant.
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Qiang Li, Qinglei Liu, Yujun Wang, Shuo Zhang, Yujing Du, Bin Li and Wei-Wei Xu
The stringent requirements for environmental protection have induced the extensive applications of water-lubricated journal bearings in marine propulsion. The nonlinear dynamic…
Abstract
Purpose
The stringent requirements for environmental protection have induced the extensive applications of water-lubricated journal bearings in marine propulsion. The nonlinear dynamic analysis of multiple grooved water-lubricated bearings (MGWJBs) has not been fully covered so far in the literature. This study aims to conduct the nonlinear dynamic analysis of the instability for MGWJBs.
Design/methodology/approach
An attenuation rate interpolation method is proposed for the determination of the critical instability speed. Based on a structured mesh movement algorithm, the transient hydrodynamic force model of MGWJBs is set up. Furthermore, the parameters’ analysis of nonlinear instability for MGWJBs is conducted. The minimum water film thickness, side leakage, friction torque and power loss of friction are fully analyzed.
Findings
With the increase of speed, the journal orbits come across the steady state equilibrium motion, sub-harmonic motion and limit circle motion successively. At the limit circle motion stage, the orbits are much larger than that of steady state equilibrium and sub-harmonic motion. The critical instability speed increases when the spiral angle decreases or the groove angle increases. The minimum water film thickness peak is at the rotor speed of 4,000 r/min for the MGWJB with Sa = 0°. As rotor speed increases, the side leakage decreases slightly while the friction torque and the power loss of friction increase gradually.
Originality/value
Present research provides a beneficial reference for the dynamic mechanism analysis and design of MGWJBs.
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Qiang Li, Shuo Zhang, Yujun Wang, Wei-Wei Xu and Zhenbo Wang
The growing demand of efficiency and economy has led to a dramatic increase of the operating speed of the journal bearing, with a higher temperature distribution. This paper aims…
Abstract
Purpose
The growing demand of efficiency and economy has led to a dramatic increase of the operating speed of the journal bearing, with a higher temperature distribution. This paper aims to investigate the three-dimensional temperature distribution of journal bearings.
Design/methodology/approach
A thermo-hydrodynamic lubrication model of a journal bearing was established based on the full 3D CFD method. A two-sided wall was used to include the conjugate heat transfer effect. The temperature-dependent characteristics of lubrication and cavitation impact were also included. The simulation results well agreed with the experimental results. Based on this method, the three-dimensional temperature distribution was analyzed under different operating conditions.
Findings
The temperature distribution in the radial direction had a difference. An increase of speed and de-crease of inlet temperature promoted temperature differences in the higher temperature zone and the increasing temperature zone, respectively. However, the inlet pressure had less influence on these differences. The temperature distribution was basically the same at a lower bearing conductivity. As the conductivity increased, the radial temperature difference was increased.
Originality/value
The temperature distribution in the radial direction was found under different operating conditions, and the present research provides references to understand the three-dimensional temperature distribution of journal bearings.
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Yujun Wang, Qiang Li, Shuo Zhang, Xinhao Tang, Weiwei Xu and Zhenbo Wang
The loading mechanism of textures considering turbulence has not been fully covered. This paper aims to investigate the effect of turbulence on the textured loading capacity under…
Abstract
Purpose
The loading mechanism of textures considering turbulence has not been fully covered. This paper aims to investigate the effect of turbulence on the textured loading capacity under water lubrication and to analyze the causes of the turbulence effect.
Design/methodology/approach
Computational fluid dynamic models with different textured shapes are established after validation. The transition shear stress transport (SST) model, which is suitable for predicting the transition process of fluid from laminar state to turbulent state, is adopted in the present study. To illustrate the effect of turbulence, the loading capacity of textures predicted by transition SST model and laminar model is compared.
Findings
The loading capacity is higher after considering turbulence because more lubricant enters into textures and the flow rate of lubricant to textured outlet increases. There exists an optimal textured depth ratio and density for loading capacity and the change of flow state would not affect the optimal values. The degree of fluid blockage at textured outlet has a dominant influence on loading capacity. As the textured shape changes to triangle or ellipse from rectangle, the vortices at the textured bottom move forward and the blockage at a textured outlet is enhanced, which makes loading capacity improved under the action of blocking effect.
Originality/value
The enhancement of the blocking effect is found to be crucial to the improvement of textured loading capacity after considering turbulence. Present research provides references to understand the loading mechanism of textures under turbulent conditions.
Peer review
The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-04-2020-0149/
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Qiang Li, Yujun Wang, Shuo Zhang, Wei-Wei Xu, Zengli Wang and Zhenbo Wang
Surface texturing has been proven as an effective means of contact performance enhancement. However, limited work has been done to investigate the regular relationship to solve…
Abstract
Purpose
Surface texturing has been proven as an effective means of contact performance enhancement. However, limited work has been done to investigate the regular relationship to solve the multi-parameters problem of textures, and inertia effect and elastic deformation were seldom considered together in previous optimization work. This paper aims to quantitatively obtain the relationship between the textured depth and liquid film thickness and find the effect of deformation on the optimal textured height ratio in elastic parallel sliders.
Design/methodology/approach
Numerical models of hydrodynamic lubrication are established based on the computational fluid dynamic method. Elastic deformation is considered through fluid–structure interaction (FSI) method. Using response surface optimization method, textured parallel sliders are optimized with maximum loading capacity as the objective.
Findings
The results show that the optimal height ratios are all within the range of 0.60-0.65 when textured parallel sliders are considered as rigid. After considering the effect of elastic deformation, loading capacity drops and is reduced more obviously with a decrease in the elastic moduli. The optimal height ratios are within the range of 0.60-0.63, which shows that FSI has a considerable influence on loading capacity but has no significant influence on the optimal height ratio.
Originality/value
The present research provides a theoretical reference for engineering application of elastic textured parallel sliders.
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Guimei Wang, Lijie Yang and Yong Shuo Zhang
This paper aims to study a modular method for designing a paste filling station (PFS) for a coal mine (CM) to reduce the PFS’s input cost and achieve reutilization.
Abstract
Purpose
This paper aims to study a modular method for designing a paste filling station (PFS) for a coal mine (CM) to reduce the PFS’s input cost and achieve reutilization.
Design/methodology/approach
Modular design criteria for the PFS are proposed and a modular division (MDiv) model and an evaluation method are established. The correlation-strength matrix of the PFS parts expressed in the form of rough numbers is transformed into a fuzzy equivalent matrix. The theory of rough sets and the fuzzy clustering method are introduced for PFS MDiv. The evaluating method is established for the PFS MDiv scheme based on the principle of fuzzy comprehensive evaluation.
Findings
Taking a particular CM PFS as an example, the above method is used to modularize the PFS, and the optimal division of the PFS is finally determined via the above evaluation system. Applying this method solves the problem of high cost investment in the initial stage of PFS construction.
Originality/value
The theory of rough sets and the fuzzy clustering method are introduced for PFS MDiv. An evaluating method is established for the PFS MDiv scheme based on the principle of fuzzy comprehensive evaluation, thereby providing new ideas for PFS transformation and reutilization.
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