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To evaluate the corrosion performance and nano‐mechanical behaviour of a brass substrate covered by different thick SiO₂ layers deposited by means of plasma enhanced chemical vapour deposition (PECVD) technique.

The comparison between laboratory and “industrial” objects revealed a very good corrosion behaviour and good mechanical performance of both of them: in particular it was possible to modulate the surface treatment to solve various problems from the industrial point of view.

It was possible to reduce the Cu migration into the SiO₂ coating during the PECVD deposition at a negligible level and to control it by the deposition; further, the nano‐indentation tests revealed the great utility of the coating annealing in obtaining a significant improvement of the mechanical properties of the coated objects.

Even if some industrial problems were solved (minimization of the presence of the coating defects and transparency of the coatings), some on the layer hardness (anti‐wear behaviour of the industrial objects) has to be better investigated and possibly solved.

The work reports a deposition process that is carried out industrially over a two year period.

This research reports a PECVD process realized on industrial objects: the originality is in the reached corrosion and mechanical performances that made it possible to realize a satisfactory industrial deposition.

The sequential electrochemical reduction analysis (SERA) method was evaluated in production and demonstrated to provide a non‐destructive, objective measure of the solderability of production printed wiring boards. Approximately 1000 boards were analysed just before wave soldering and the SERA parameters were correlated with the soldering defect occurrence rates. The data show that PWB solderability is determined primarily by the nature of the surface tin oxide, as reflected in the corresponding SERA plateau voltage, rather than by the oxide thickness. By proper choice of the value of the plateau voltage used as the criterion for solderability, the most advantageous trade‐off between the costs of rejected boards and the rework of defects can be made.

Impedance data obtained by electrochemical impedance spectroscopy (EIS) are fitted to a relevant electrical equivalent circuit to evaluate parameters directly related to the resistance and the durability of metal–coating systems. The purpose of this study is to present a novel and more efficient computational strategy for the modelling of EIS measurements using the Differential Evolution paradigm.

An alternative method to non-linear regression algorithms for the analysis of measured data in terms of equivalent circuit parameters is provided by evolutionary algorithms, particularly the Differential Evolution (DE) algorithms (standard DE and a representative of the self-adaptive DE paradigm were used).

The results obtained with DE algorithms were compared with those yielding from commercial fitting software, achieving a more accurate solution, and a better parameter identification, in all the cases treated. Further, an enhanced fitting power for the modelling of metal–coating systems was obtained.

The great potential of the developed tool has been demonstrated in the analysis of the evolution of EIS spectra due to progressive degradation of metal–coating systems. Open codes of the different differential algorithms used are included, and also, examples tackled in the document are open. It allows the complete use, or improvement, of the developed tool by researchers.

An electrochemical impedance spectroscopy technique based on an equivalent circuit used for the evaluation of metallic substratum/organic coating/electrolyte systems as well as the importance of each parameter and the way to calculate it is analysed. It is emphasised that the classical semi circumference in the complex plot, which describes the response of a parallel RC circuit, is not real axis centred. This fact makes it necessary to consider the organic film and electrochemical double layer capacitance as pseudo‐capacitances which depend on a fractional power of the frequency. Starting from mathematical relationships over the total impedance algorithms based on the least squares methods are proposed to fit experimental data requiring less processing time than iterative techniques. The methodology is described analysing the charge transfer resistance, ionic resistance and dielectric capacitance variation at increasing immersion times for naval steel/chlorinated rubber (with different PVC)/artificial sea water systems. Parameters thus obtained correlate well with the naval steel/organic coating deterioration with time, also determined by using corrosion potential measurements and visual assessment.

Galvanized steel specimens were coated with four different organic systems, containing either special acrylic resins or epoxy resins with or without wash primer. The anticorrosive performance of these duplex systems when exposed to an environment of 3.5 percent w/w NaCl solution, was investigated by electrochemical impedance spectroscopy, corrosion potential monitoring, potentiodynamic polarization and dielectric measurements. Interrelation of the obtained results, confirmed by visual observations after salt spray and weathering tests, shows that all four coating systems are more protective than simple galvanizing. The system, comprising a wash primer, a two‐component epoxy resin primer and an epoxy resin finish paint, demonstrates the best anticorrosive behavior among the four systems examined.

The purpose of this paper is to investigate the heat resistance properties of silicone‐acrylic hybrid system on cold rolled mild steel panel.

The presence of Si−C bonds in hydroxyl functional solid phenyl‐methyl silicone should be able to improve heat resistance properties of silicone‐acrylic polyol coating. Different weight ratios of silicone resin and acrylic polyol resins were blended in order to obtain the composition for optimum thermal properties. Thermal stability of silicone based protective coatings has been investigated by means of potential time measurement (PTM) and electrochemical impedance spectroscopy (EIS) techniques.

The blending of silicone intermediate resin with acrylic polyol resins. The coating consisting of 30 per cent silicone resin and 70 per cent acrylic resin showed significant improvement of heat resistivity compared to pure acrylic polyol resins on cold roll mild steel panels. This study demonstrates an interesting correlation between PTM and EIS studies.

Findings may be useful in the development of heat resistant paints.

The blending method provides a simple and practical solution to improve the heat resistance properties of acrylic polyol resins.

Durability and functionality of the coating, critically depend on the strength and adhesion properties of the materials. This may be a useful source of information for the development of organic‐inorganic coatings.

This study aims to present the fabrication of the two-layer system, coating it on steel surface and evaluating the system’s anti-corrosion performance using the ASTM Standard Salt-Spray Test: B117 and the technique of Electrochemical Impedance Spectroscopy (EIS).

A synthesized electroactive polyaniline (PANi) was utilized in this study to make a PANi-based primer, with which a two-layer coating system was fabricated by overlaying the primer with a polyurethane top-coat.

In the Salt-Spray test, the two-layer PANi/polyurethane system exhibited higher corrosion resistance than the two-layer control epoxy/polyurethane system. In particular, the PANi/polyurethane system tended to mitigate the production of rust on substrate surface and demonstrated higher delamination resistance. The EIS analysis confirmed the high corrosion resistance and delamination resistance of the two-layer PANi/polyurethane system based on parameters obtained using the best-fit equivalent circuits.

The demonstrated anti-corrosion capacity of this new PANi/polyurethane system laid a solid base for industrial applications.

This novel coating system is expected to achieve improved corrosion protection for steels than the conventional zinc-rich three-layer coatings.

The low resistance against penetration of water, oxygen and the other corrosive ions through the paths of coating is one the most important problems. So, protective properties of coating such as polyester must be promoted. Recently, the use of nanoparticles in the matrix of polymer coating to increase their protection and mechanical properties has been prospering greatly. The purpose of this study is to improve the corrosion resistance of the polyester powder coating with ZnO nanoparticles. The ZnO nanoparticles have been synthesized by hydrothermal method in a microwave. Using polyester – ZnO nanocomposite coating as powder – combining them by ball milling process and coating them by electrostatic process are innovative ideas and have not been used before it.

Polyester powder as the matrix and ZnO nanoparticles as reinforcing were combined in three different weight percentage (0.5, 1, 2 Wt.%), and they formed polymer nanocomposite by ball milling process. Then, the fabricated nanocomposite powder was applied to the surface of carbon steel using an electrostatic device, and then the coatings were cured in the furnace. The morphology of synthesized zinc oxide nanoparticles was investigated by transmission electron microscope. Also, the morphology of polyester powder and fabricated coatings was studied by scanning electron microscope. The effects of zinc oxide nanoparticles on the corrosion resistance of coated samples were studied by electrochemical impedance spectroscopy (EIS) test at various times (1-90 days) of immersion in 3.5 per cent NaCl electrolyte.

Scanning electron microscopy (SEM) results reveal that there are no obvious crack and defects in the nanocomposite coatings. In contrast, the pure polyester coatings having many cracks and pores in their structure. According to the EIS results, the corrosion resistance of nanocomposite coating compared to pure coating is higher. The value obtained from EIS test show that corrosion resistance for coating that contains 1 Wt.% nanoparticle was 32,150,000 (Ωcm²), which was six times bigger than that of pure coating. In addition to providing a barrier against diffusion of electrolyte, ZnO nanoparticles act as a corrosion inhibitor and, thus, increases the corrosion resistance. The corrosion resistance of coating containing 0.5 Wt.% nanoparticles was lower as compared to that of 1 Wt.% nanoparticles. The low content of nanoparticles caused partial covering of the porosity of coating which in turn leads to provide weaker barrier properties. The increase in quantity of nanoparticles from 1 to 2 Wt.% also caused a decrease in corrosion resistance which is attributed to the agglomeration of nanoparticles.

The results of this study indicated the significant effect of ZnO nanoparticles on the protective performance and corrosion resistance of the polyester powder coating. Evaluation of coating surface and interface with SEM technique revealed that nanocomposite coating compared with pure polyester coating provided a coating with lower number of pores and with higher quality. The EIS measurements represented that polymeric coating that contains nanoparticles compared to pure coating provides a better corrosion resistance. In addition to providing a barrier against diffusion of electrolyte, ZnO nanoparticles act as a corrosion inhibitor and thus increase the corrosion resistance. The corrosion resistance of coating containing 0.5 Wt.% nanoparticles was lower as compared to that containing 1Wt.% nanoparticles. The low content of nanoparticles caused partial covering of the porosity of coating which in turn leads to provide weaker barrier properties. The increase in quantity of nanoparticles from 1 to 2 Wt.% also caused a decrease in corrosion resistance which is attributed to the agglomeration of nanoparticles.

The purpose of this investigation was to study the corrosion protection and structural characteristics of a hybrid organic-inorganic thin film preloaded with green corrosion inhibitor for anticorrosive protection of stainless steel 304L.

An ethanol solution of the polymerized 3-methacryloxypropyltrimethoxysilan and tetraethylorthosilicate was mixed with henna extract to give homogeneous sols. The morphology, composition and adhesion of hybrid sol-gel coatings were examined by SEM, EDX and pull-off tests, respectively. The surface chemistry of the hybrid sol-gel coatings was investigated with polarization scans and electrochemical impedance spectroscopy (EIS) in the physiological saline solution.

The polarization curves and EIS data were in agreement. Henna extract additions significantly increased the corrosion protection capability of the sol-gel thin film to greater than 85 percent in the physiological saline solution. In addition, the doped hybrid coating on stainless steel 304L was useful in 3.5 percent NaCl solution.

There have been few reports on the hybrid organic-inorganic thin films preloaded with corrosion inhibitor, as described in the paper, and this environmentally friendly coating on stainless steel 304L was found to be highly effective for industrial applications.

The purpose of this investigation was to evaluate the protective ability of 2-amino-N-octadecylacetamide (AOA) and 2-amino-N-octadecyl-3-(4-hydroxyphenyl) propionamide (AOHP) as corrosion inhibitors for N80 steel in 15 per cent hydrochloric acid (HCl), which may find application as eco-friendly corrosion inhibitors in acidizing processes in the petroleum industry. Due to scale plugging in the well bore, there can be a decline in the crude production rate, and an acidization operation has to be carried out, normally by using 15 per cent HCl to remove the scale plugging. To reduce the aggressive attack of HCl on tubing and casing materials (N80 steel), inhibitors are added to the acid solution during the acidifying process.

Different concentrations of the synthesized inhibitors AOA and AOHP were added to the test solution (15 per cent HCl), and the corrosion inhibition efficiencies of these inhibitors for N80 steel were calculated from weight loss determinations, potentiodynamic polarization scans and alternating current (AC) impedance measurements. The influence of temperature (298-323 K) on the inhibition behavior was studied. Surface examinations were performed by means of Fourier transform infrared spectra and scanning electron microscope.

AOA and AOHP at 150-ppm concentration showed a maximum efficiency of 90.04 and 94.97 per cent, respectively, at 298 K in 15 per cent HCl solution. Both the inhibitors acted as mixed corrosion inhibitors. The adsorption of the corrosion inhibitors at the surface of the N80 steel was the underlying mechanism of corrosion inhibition.

This paper reports the preliminary laboratory results of inhibitors AOA and AOHP for the corrosion prevention of N80 steel casings and tubulars exposed to HCl and may be of practical help to petroleum engineers for carrying out acidization in oil wells after further investigation of the compound at higher temperature.