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1 – 6 of 6Chengdong Yang, Zhen Ye, Yuxi Chen, Jiyong Zhong and Shanben Chen
This paper aims to solve the problem that the changing of groove size and assembly gap would affect the precision of the multi-pass path planning and the welding quality and…
Abstract
Purpose
This paper aims to solve the problem that the changing of groove size and assembly gap would affect the precision of the multi-pass path planning and the welding quality and realize the automatic welding of a thick plate.
Design/methodology/approach
First, a double-sided double arc welding (DSAW) system with a self-designed passive vision sensor was established, then the image of the groove was captured and the characteristic parameters of groove were extracted by image processing. According to the welding parameters and the extracted geometry size, multi-pass path planning was executed by the DSAW system.
Findings
A DSAW system with a self-designed passive vision sensor was established which can realize the welding thick plate by double-sided double arc by two robots. The clear welding image of the groove was acquired, and an available image processing algorithm was proposed to accurately extract the characteristic parameters of the groove. According to the welding parameters and the extracted geometry size, multi-pass path planning can be executed by the DSAW system automatically.
Originality/value
Gas metal arc welding is used for root welding and filler passes in DSAW. Multi-pass path planning for thick plate by Double-sided Double Arc Welding (DSAW) based on vision sensor was proposed.
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Na Lv, Yanling Xu, Jiyong Zhong, Huabin Chen, Jifeng Wang and Shanben Chen
Penetration state is one of the most important factors for judging the quality of a gas tungsten arc welding (GTAW) joint. The purpose of this paper is to identify and classify…
Abstract
Purpose
Penetration state is one of the most important factors for judging the quality of a gas tungsten arc welding (GTAW) joint. The purpose of this paper is to identify and classify the penetration state and welding quality through the features of arc sound signal during robotic GTAW process.
Design/methodology/approach
This paper tried to make a foundation work to achieve on‐line monitoring of penetration state to weld pool through arc sound signal. The statistic features of arc sound under different penetration states like partial penetration, full penetration and excessive penetration were extracted and analysed, and wavelet packet analysis was used to extract frequency energy at different frequency bands. The prediction models were established by artificial neural networks based on different features combination.
Findings
The experiment results demonstrated that each feature in time and frequency domain could react the penetration behaviour, arc sound in different frequency band had different performance at different penetration states and the prediction model established by 23 features in time domain and frequency domain got the best prediction effect to recognize different penetration states and welding quality through arc sound signal.
Originality/value
This paper tried to make a foundation work to achieve identifying penetration state and welding quality through the features of arc sound signal during robotic GTAW process. A total of 23 features in time domain and frequency domain were extracted at different penetration states. And energy at different frequency bands was proved to be an effective factor for identifying different penetration states. Finally, a prediction model built by 23 features was proved to have the best prediction effect of welding quality.
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Na Lv, Jiyong Zhong, Jifeng Wang and Shanben Chen
Surface forming control of welding bead is the fundamental study in automated welding. Considering that the vision sensing system cannot extract the height information of weld…
Abstract
Purpose
Surface forming control of welding bead is the fundamental study in automated welding. Considering that the vision sensing system cannot extract the height information of weld pool in pulsed GTAW process, so this paper designed a set of automatic measurement and control technology to achieve real-time arc height control via audio sensing system. The paper aims to discuss these issues.
Design/methodology/approach
The experiment system is based on GTAW welding with acoustic sensor and signal conditioner. A combination denoising method was used to reduce the environmental noise and pulse interference noise. After extracting features of acoustic signal, the relationship between arc height and arc sound pressure was established by linear fitting. Then in order to improve the prediction accuracy of that model, the piecewise linear fitting method was proposed. Finally, arc height linear model of arc sound signal and arc height is divided into two parts and built in two different arc height conditions, which are arc height 3-4 and 4-5-6 mm.
Findings
The combination denoising method was proved to have great effect on reducing the environmental noise and pulse interference noise. The experimental results showed that the prediction accuracy of linear model was not stable in different arc height changing state, like 3-4 and 4-5-6 mm. The maximum error was 0.635588 mm. And the average error of linear model was about 0.580487 mm, and the arc sound signal was accurately enough to meet the requirement for real-time control of arc height in pulse GTAW.
Originality/value
This paper tries to make a foundation work to achieve controlling of depth of welding pool through arc sound signal, then the welding quality control. So a new idea of arc height control based on automatic measuring and processing system through arc sound signal was proposed. A new way to remove environmental noise and pulse interference noise was proposed. The results of this thesis had proved that arc sound signal was an effective features and precisely enough for online arc height monitoring during pulsed GTAW.
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Yanling Xu, Huanwei Yu, Jiyong Zhong, Tao Lin and Shanben Chen
The purpose of this paper is to analyze the technology of capturing and processing weld images in real‐time, which is very important to the seam tracking and the weld quality…
Abstract
Purpose
The purpose of this paper is to analyze the technology of capturing and processing weld images in real‐time, which is very important to the seam tracking and the weld quality control during the robotic gas tungsten arc welding (GTAW) process.
Design/methodology/approach
By analyzing some main parameters on the effect of image capturing, a passive vision sensor for welding robot was designed in order to capture clear and steady welding images. Based on the analysis of the characteristic of the welding images, a new improved Canny algorithm was proposed to detect the edges of seam and pool, and extract the seam and pool characteristic parameters. Finally, the image processing precision was verified by the random welding experiments.
Findings
It was found that the seam and pool images can be clearly acquired by using the passive vision system, and the welding image characteristic parameters were accurately extracted through processing. The experiment results show that the precision range of the image processing can be controlled about within ±0.169 mm, which can completely meet the requirement of real‐time seam tracking for welding robot.
Research limitations/implications
This system will be applied to the industrial welding robot production during the GTAW process.
Originality/value
It is very important for the type of teaching‐playback robots with the passive vision that the real‐time images of seam and pool are acquired clearly and processed accurately during the robotic welding process, which helps determine follow‐up seam track and the control of welding quality.
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Abstract
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Wujuan Zhai, Florence Yean Yng Ling, Jiyong Ding and Zhuofu Wang
Megaprojects have large impact on the environment and stakeholders should take collective action to ensure that these projects are developed in a socially responsible manner…
Abstract
Purpose
Megaprojects have large impact on the environment and stakeholders should take collective action to ensure that these projects are developed in a socially responsible manner. Hitherto, it is not known whether group and subjective norms and social identity could compel stakeholders to take socially responsible collective actions in megaprojects. The aim of this study is to design and test a model to boost stakeholders' intention to take socially responsible collective action in the context of mega water transfer projects in China.
Design/methodology/approach
A quasi-experimental causal research design was adopted to establish cause–effect relationships among the dependent variable (we-intention) and independent variables (subjective norms, group norms, social identity and desire). This study adopts the belief–desire–intention model and social influence theory to empirically investigate how to boost the stakeholders' intention to participate in socially responsible collective action. An online questionnaire survey was conducted and data was collected from 365 respondents who were involved in mega water transfer projects in China. The partial least squares structural equation modeling technique was employed to analyze the data.
Findings
The results from partial least squares analyses indicate that the presence of subjective norms, group norms and social identity (collectively known as social influence process) could increase stakeholders' intention to take socially responsible collective action. In addition, the desire to be socially responsible also boosts stakeholders' intention to take collective action. Desire partially mediates the relationship between social influence process and intention to take socially responsible collective action.
Originality/value
This study adds to existing knowledge by discovering social influence process as an antecedent to taking socially responsible collective action in megaprojects. Strong group norms and subjective norms could propel stakeholders to be more socially responsible. The study also adds to knowledge by discovering that stakeholders' desire to fulfill social responsibility also leads them to take concrete actions. Implications and recommendations are provided on how to manipulate different types of social influence processes to facilitate stakeholders to adopt socially responsible collective action in the process of managing megaprojects.
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