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This paper aims to present an evaluation method for energy-absorption characteristics of thin-walled composite structures with random uncertain parameters.

The mechanical properties of T700/3234 are obtained by material performance tests and energy-absorption results are obtained by quasi-static crushing tests of thin-walled composite circular tubes. The indicators of triggering specific load (TSL) and specific energy absorption (SEA) are introduced and calculated to determine the energy-absorption characteristics and validate the probability finite element analysis model. The uncertainty in the parameters contain the machining tolerance for the thickness and inner diameter of composite circular tubes and are associated with the composite material system. The Plackett–Burman method is used to choose the measurement parameters. Then, the response surface method is used to build a second-order function of random uncertain parameters versus TSL/SEA, and the Monte Carlo method is finally used to obtain the probabilities of TSL and SEA.

The finite element models can accurately simulate the initial peak load, load-displacement curve and SEA value. The random uncertain parameter method can be used to evaluate the energy-absorption characteristics of thin-walled composite circular tubes.

The presented evaluation method for energy-absorption characteristics of thin-walled composite structures is an approach that considers uncertain parameters to increase the simulation accuracy and decrease the computational burden.

This methodology considers uncertain parameters in evaluating the energy-absorption characteristics of thin-walled composite structures, and this methodology can be applied to other thin-walled composite structures.