Leiming Geng, Ruihua Zhang and Weihua Liu
It is an indispensable part of airworthiness certification to evaluate the fuel tank flammability exposure time for transport aircraft. There are many factors and complex coupling…
Abstract
Purpose
It is an indispensable part of airworthiness certification to evaluate the fuel tank flammability exposure time for transport aircraft. There are many factors and complex coupling relationships affecting the fuel tank flammability exposure time. The current work not only lacks a comprehensive analysis of these factors but also lacks the significance of each factor, the interaction relationship and the prediction method of flammability exposure time. The lack of research in these aspects seriously restricts the smooth development of the airworthiness forensics work of domestic large aircraft. This paper aims to clarify the internal relationship between user input parameters and predict the flammability exposure time of fuel tanks for transport aircraft.
Design/methodology/approach
Based on the requirements of airworthiness certification for large aircraft, an in-depth analysis of the Monte Carlo flammability evaluation source procedures specified in China Civil Aviation Regulation/FAR25 airworthiness regulations was made, the internal relationship between factors affecting the fuel tank flammability exposure time was clarified and the significant effects and interactions of input parameters in the Monte Carlo evaluation model were studied using the response surface method. And the BP artificial neural network training samples with high significance factors were used to establish the prediction model of flammability exposure time.
Findings
The input parameters in the Monte Carlo program directly or indirectly affect the fuel tank flammability exposure time by means of the influence on the flammability limit or fuel temperature. Among the factors affecting flammability exposure time, the cruising Mach number, balance temperature difference and maximum range are the most significant, and they are all positively correlated with flammability exposure time. Although there are interactions among all factors, the degree of influence on flammability exposure time is not the same. The interaction between maximum range and equilibrium temperature difference is more significant than other factors. The prediction model of flammability exposure time based on multifactor interaction and BP neural network has good accuracy and can be applied to the prediction of fuel tank flammability exposure time.
Originality/value
The flammability exposure time prediction model was established based on multifactor interaction and BP neural network. The limited test results were combined with intelligent algorithm to achieve rapid prediction, which saved the test cost and time.
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Zhang Ruihua, Weihua Liu and Wenyi Liu
The assessment of fuel tank flammability exposure time for transport aircraft is one of the indispensable links in the airworthiness certification process. According to published…
Abstract
Purpose
The assessment of fuel tank flammability exposure time for transport aircraft is one of the indispensable links in the airworthiness certification process. According to published literature, many factors can affect the flammability exposure time, while systematic analysis and calculations addressing these factors are in shortage.
Design/methodology/approach
Based on the requirements for airworthiness certification of domestic large aircraft, the fuel tank flammability exposure time of transport aircraft is calculated with the Monte Carlo evaluation model specified by Federal Aviation Administration. Meanwhile, the influence of each input parameter on the flammability exposure time is obtained by taking user input parameters in the model as independent variables and freezing other factors at the same time. The significance degree of the influence of each factor is discussed by the orthogonal test method. Subsequently, the interaction between the input parameters is studied by response surface method, and a multiple linear regression method is used to establish the functional relationship between the flammability exposure time and the influence parameters.
Findings
Research studies show that among the many factors that affect the flammability exposure time, the cruising Mach number, the equilibrium temperature difference and the maximum range are more significant and much attention should be paid to in the airworthiness certification; although there are interactions among various factors, they have different influence on the flammability exposure time, among which the interactions between maximum range and equilibrium temperature difference are the most significant compared with others; established by applying multiple linear regression equation and based on the test data of response surface method, the functional relationship between flammability exposure time and influence parameters is of sufficient reliability and can be used for preliminary prediction of fuel tank flammability exposure time for transport aircraft.
Originality/value
The research achievements of this paper can provide much useful reference for the certification of domestic large aircraft.
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Mazeyar Parvinzadeh Gashti, Mohammad Yousefpour Navid and Mohammad Hossein Rahimi
Silicone softeners are widely used in the textile industry to improve the performance of textile products. The thermal characteristics and flammability of polyester fabrics can be…
Abstract
Purpose
Silicone softeners are widely used in the textile industry to improve the performance of textile products. The thermal characteristics and flammability of polyester fabrics can be influenced by these compounds, which need to be considered, as important issues of human safety. The purpose of this paper is to investigate the changes induced on the polyester fibre by silicone softener treatment using a pad/dry/cure method.
Design/methodology/approach
The fibres were first treated with nano‐ and microemulsion silicone softeners. The influence of the silicone emulsion type on thermal properties and flammability of the resultant samples were investigated by various analytical techniques, namely, the differential scanning calorimetry (DSC), thermal gravimetric analysis (TGA), dynamical mechanical thermal analysis (DMTA) and horizontal flammability test (HFT).
Findings
Results showed that the silicone softeners increase the thermal degradation and flammability of the polyethylene terephthalate (PET) substrate.
Originality/value
The paper's study of thermal and flammability of the silicone‐treated sample is novel and can be used to optimize the properties of silicone polymers during production and consumption.
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K.P.S. Cheng, W.K. Chow and S.S. Han
This study is to investigate the fire safety of textile and clothing materials. It also assesses the flammability for textiles in general.With the increase in big fires…
Abstract
This study is to investigate the fire safety of textile and clothing materials. It also assesses the flammability for textiles in general.
With the increase in big fires, accidental or non-accidental, people are worrying about the fire behaviour of combustibles. The flammability of textile and clothing materials is a great concern. Appropriate tests should be developed to assess textile and clothing materials to ensure they are safe in a fire. In fact, textile products should satisfy some fire safety criteria depending on their uses. There are specified flammability requirements on selected products, though whether these are good enough for assessing modern textile materials should be watched.
Typical textile materials with and without fire retardants protection were selected for assessing the fire behaviour with a cone calorimeter. High radiative heat flux up to 70 kWm‒2 was applied to assess those selected textile materials. A cone calorimeter is suggested to be the minimum requirement, though some full-scale burning tests are necessary for some purposes. Heat release rate and flame spreading measures are proposed in ranking the fire safety of textile materials.
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Lorena Deleanu, Constantin Georgescu, Sorin Ciortan and Liviu Catalin Solea
The purpose of this paper is to establish the influence of oil concentration in oil-in-water emulsions on their flammability on hot surfaces and on their viscosity. The interest…
Abstract
Purpose
The purpose of this paper is to establish the influence of oil concentration in oil-in-water emulsions on their flammability on hot surfaces and on their viscosity. The interest in fire test systematization is obviously developing due to many grades and applications of fluids and new design solutions asking for higher parameters in exploitation, including pressure and temperature. Higher temperature and pressure have a synergic effect on fire risk; thus, a special attention has to be given to selecting fluids based on fire tests.
Design/methodology/approach
This test simulates a hazardous event when a fluid drops on a hot surface: 10 ml of fluid is dropped during 40-60 seconds on a manifold kept at a constant temperature, from a distance of 300 ± 5 mm above the surface. Tests were done under the procedure of SR EN ISO 20823:2004, with an original equipment. The apparent viscosity of the tested fluids was determined using a rheometer Rheotest 2. The tests were done for the fully mineral oil (Prista MHE-40) and for emulsions with different oil volume in water: 5, 10, 20, 30, 40, 50, 60, 70, 80 and 90 per cent, respectively.
Findings
The mineral oil MHE 40 Prista does not burn repeatedly for manifold temperature lower than 440°C, but it burns at 450°C on the clean surface and at 425°C on dirty surface, as obtained after testing the same oil, but at a temperature for which the oil burns. The emulsions do not burn even at 90 per cent oil in water, but the apparent viscosity of the emulsion is too high and unstable, above 20-30 per cent (volume) oil in water. No evident relationship was found between the apparent viscosity of the emulsions and their behavior on hot surface.
Research limitations/implications
The hydraulic fluids were ranked, taking into account the flammability characteristics determined with the help of this test.
Practical implications
This paper aims to reduce the risk of fire in hazardous environments using fire-resistant fluids.
Social implications
Testing hydraulic fluids under the procedure of SR EN ISO 20823:2004 is required by European and national regulations to avoid large-scale accidents produced by the ignition of hydraulic fluids.
Originality/value
As far as the authors have known, the test procedure was only used for establishing whether a certain fluid passes or does not pass this test. The authors did not find any references for establishing the influence of oil concentration on the flammability characteristics. Also, the equipment has an original design, allowing for a good repeatability and a high protection of the operator.
Sunil Kumar Tiwari, Sarang Pande, Santosh M. Bobade and Santosh Kumar
The purpose of this paper is to propose and develop PA2200-based composite powder containing 0-15 Wt.% magnesium oxide before directly using it in selective laser sintering (SLS…
Abstract
Purpose
The purpose of this paper is to propose and develop PA2200-based composite powder containing 0-15 Wt.% magnesium oxide before directly using it in selective laser sintering (SLS) machine to produce end-use products for low-volume production in the engineering applications with keen focus to meet the functional requirements which rely on material properties.
Design/methodology/approach
The methodology reported emphasises PA2200-based composite powder containing 0-15 Wt.% magnesium oxide development for SLS process which starts with preparation and characterisation of composite material, thermal and rheological study of composite material to decide optimum process parameters for SLS process machine to get optimal part properties. Further, to verify composite material properties, a conventional casting methodology is used. The composition of composite materials those possessing good properties are further selected for processing in SLS process under optimal processing parameters.
Findings
The process parameters of SLS machine are material-dependent. The effect of temperature in X-ray diffraction profile is negligible in the case of magnesium oxide reinforced PA2200 composite material. The cyclic heating of material increases melting point temperature, this grounds to modify part bed temperature of material every time before processing on SLS machine to uphold build part properties, as well as material. With the rise in temperature, the Melt flow index and rheological property of materials change. The magnesium oxide reinforced PA2200 composite material has high thermal stability than pure PA2200 material. By the addition of small quantity of magnesium oxide, most of the mechanical property and flammability property improves while elongation at break (percentage) decreases significantly.
Practical implications
The proposed PA2200-based composite powder containing 0-15 Wt.% magnesium oxide material development system and casting metrology to verify developed material properties will be very useful to develop new composite material for SLS process with use of less material. The developed methodology has proven, especially in the case where non-experts or student need to develop composite material for SLS process according to the property requirement of applications.
Originality/value
Unlike earlier composite material development methodology, the projected methodology of polymer-based composite material and confirmation of material properties instead of commencing SLS process provides straight forward means for SLS process composite materials development with less use of the material and period of time.
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Santanu Basak, Kartick K Samanta, Sajal K Chattopadhyay, Rajesh Shashikant Narkar and R Mahangade
The purpose of this paper is to use the natural wastage plant product, bannana pseudostem sap (BPS) for using as fire retardant of cellulosic textile substrate. The study aims to…
Abstract
Purpose
The purpose of this paper is to use the natural wastage plant product, bannana pseudostem sap (BPS) for using as fire retardant of cellulosic textile substrate. The study aims to use first time any wastage plant product for making fire retardant cellulosic textile. In this regard flame retardant functionality was imparted in cellulosic textile using BPS, an eco-friendly natural wastage product.
Design/methodology/approach
The extracted sap was made alkaline and applied in pre-mordanted bleached and mercerized cotton fabrics. Flame retardant properties of the control and treated fabrics were analyzed in terms of limiting oxygen index (LOI), horizontal and vertical flammability and total heat of combustion using bomb calorimeter. The thermal degradation and pyrolysis was studied using thermogravimetric analysis (TGA). The chemical composition of the control and BPS treated cellulosic fabric were analyzed by FTIR, SEM and EDX. Durability of the flame retardant functionality to soap washing had also been studied.
Findings
The study showed that the treated fabrics had good flame retardant property compared to control fabrics. The LOI value was found to increase by 1.6 times after application of BPS. As a result of this, the fabric does not catch flame. In horizontal flammability, the treated fabric showed burning with afterglow (without presence of flame) with a propagation rate of 7.5 mm/min, which is almost ten times lower than the control fabric. After application of BPS cellulosic fabric sample produced natural khaki colour. There was no significant change in other physical properties.
Practical implications
The application process is simple and cost-effective as no costly chemicals were used. Further advantage is that the treated fabric could also be considered as natural dyed cotton fabric. The developed khaki colour is quite attractive and stable to sun light exposure. This developed process could used in colouration and flame retardant finishing of home furnishing products such as home-window curtain, railway curtain, hospital curtain, table lamp and as a covering material of non-permanent structure like in book fair, festival, religious purpose, etc., where large quantity of textile is used and has chance of fire hazards.
Social implications
BPS abundantly available in Indian as well as other countries and it is normally considered as waste material. It is eco-friendly and produced from renewable source. Therefore, the application of BPS in cotton textile for colouration and functionalization will give the advantages of value addition using natural product. Rural people will be benifited lot by applying this technology whenever it required.
Originality/value
This paper helps to clarify first time why and how a wastage plant product like BPS can be used for preparing fire retardant cotton cellulosic fabric.
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Pooria Khalili, Xiao Ling Liu, Kim Yeow Tshai, Ing Kong, Chris Rudd and Xiao Su Yi
The purpose of this paper is to fabricate and characterize the natural fibre (NF) reinforced epoxy composites containing flame retardants (FRs) and microcrystalline cellulose…
Abstract
Purpose
The purpose of this paper is to fabricate and characterize the natural fibre (NF) reinforced epoxy composites containing flame retardants (FRs) and microcrystalline cellulose (MCC) in terms of flammability, thermal properties and dynamic mechanical performances.
Design/methodology/approach
The FRs used in this study were ammonium polyphosphate and alumina trihydrate.
Findings
The results demonstrated that the addition of MCC particles into the flame retardant composite (control) further enhanced the self-extinguishing properties of composites, in particular, the burn length. Thermogravimetric analysis showed that the mass residue improved with every addition of MCC particles at 700 °C. For instance, the residual weight enhanced from 28.4 Wt.% to 33 Wt.% for the control and the composite with 7 Wt.% MCCs, respectively. As obtained from the dynamic mechanical analysis, the glass transition temperature of composites increased upon increasing inclusion of MCC particles. For example, this parameter was 77.1 °C and 86.8 °C for the control and composite loaded with 7 Wt.% MCC, respectively.
Originality/value
Thus, the combination of MCC and FR had been proved to be a promising flame retardant system for NF reinforced epoxy.
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Polymer flammability is a subject of growing importance Most of the “things” we use are made of polymers: paper, cotton, wood, fabrics (whether natural or synthetic), and…
Abstract
Polymer flammability is a subject of growing importance Most of the “things” we use are made of polymers: paper, cotton, wood, fabrics (whether natural or synthetic), and plastics. How these materials will behave when exposed to fire is a question of considerable significance in the current direction of polymer research.
Ruihua Zhang, Leiming Geng and Weihua Liu
To reduce the flammability exposure assessment time and meet the requirements of airworthiness regulations of transport aircraft, inerting system has become the standard…
Abstract
Purpose
To reduce the flammability exposure assessment time and meet the requirements of airworthiness regulations of transport aircraft, inerting system has become the standard configuration of modern civil aircraft. Therefore, airworthiness regulations put forward definite quantitative index requirements for the safety of inerting system, and to obtain the quantitative data of the safety of inerting system, it is necessary to solve the calculation method. As one of the quantitative/qualitative evaluation techniques for system safety, fault tree analysis is recognized by international airworthiness organizations and national airworthiness certification agencies. When fault tree analysis technology is applied to quantitative analysis of the safety of inerted system, there are still some problems, such as heavy margin of constructing fault tree, great difficulty, high requirement for analysts and poor accuracy of solving when there are too many minimum cut sets. However, based on tens of thousands of flight simulation tests, Monte Carlo random number generation method can solve this problem.
Design/methodology/approach
In this paper, the fault tree of airborne inerting system is established, and the top event is airborne inerting system losing air separation function. Monte Carlo method based on random number generation is used to carry out system security analysis. The reliability of this method is verified.
Findings
The static fault tree analysis method based on Monte Carlo random number generation can not only solve the problem of quantitative analysis of inerting system, but can also avoid the defects of complicated solution and inaccurate solution caused by the large number of minimum cut sets, and its calculation results have good reliability.
Practical implications
The research results of this paper can be used as supporting evidence for airworthiness compliance of airborne inerting system.
Originality/value
The research results of this paper can provide practical guidance for the current civil airworthiness certification work.