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This study aims to analyse the deep resource mining that causes high in situ stress, and the disturbance of tunnelling and mining which may induce large stress concentration, plastic deformation and rock strata compression deformation. The depth of deep resources, excavation rate and multilayered heterogeneity are critical factors of excavation disturbance in deep rock. However, at present, there are few engineering practices used in deep resource mining, and it is difficult to analyse the high in situ stress and dynamic three-dimensional (3D) excavation process in laboratory experiments. As a result, an understanding of the behaviours and mechanisms of the dynamic evolution of the stress field and plastic zone in deep tunnelling and mining surrounding rock is still lacking.

This study introduced a 3D engineering-scale finite element model and analysed the scheme involved the elastoplastic constitutive and element deletion techniques, while considering the influence of the deep rock mass of the roadway excavation, coal seam mining-induced stress, plastic zone in the process of mining disturbance of the in situ stress state, excavation rate and layered rock mass properties at the depths of 500 m, 1,500 m and 2,500 m of several typical coal seams, and the tunnelling and excavation rates of 0.5 m/step, 1 m/step and 2 m/step. An engineering-scale numerical model of the layered rock and soil body in an actual mining area were also established.

The simulation results of the surrounding rock stress field, dynamic evolution and maximum value change of the plastic zone, large deformation and settlement of the layered rock mass are obtained. The numerical results indicate that the process of mining can be accelerated with the increase in the tunnelling and excavation rate, but the vertical concentrated stress induced by the surrounding rock intensifies with the increase in the excavation rate, which becomes a crucial factor affecting the instability of the surrounding rock. The deep rock mass is in the high in situ stress state, and the stress and plastic strain maxima of the surrounding rock induced by the tunnelling and mining processes increase sharply with the excavation depth. In ultra-deep conditions (depth of 2,500 m), the maximum vertical stress is quickly reached by the conventional tunnelling and mining process. Compared with the deep homogeneous rock mass model, the multilayered heterogeneous rock mass produces higher mining-induced stress and plastic strain in each layer during the entire process of tunnelling and mining, and each layer presents a squeeze and dislocation deformation.

The results of this study can provide a valuable reference for the dynamic evolution of stress and plastic deformation in roadway tunnelling and coal seam mining to investigate the mechanisms of in situ stress at typical depths, excavation rates, stress concentrations, plastic deformations and compression behaviours of multilayered heterogeneity.

The purpose of this paper is to develop a simulation model capable of capturing the complex variables impacting the productivity of tunneling construction projects.

Simulation modeling is used to construct high‐level models of construction supply networks in order to perform quantitative analysis, enabling planners to work out the embedded complexities of the system.

This study presents a detailed simulation model of a real life tunnel construction project along with its supply chain of liner segments. Using this detailed model, a sensitivity analysis for the tunneling project shows the impact of chosen variables on the duration of a tunneling project; these results are used to verify the importance of considering the whole supply chain of a construction project in the planning stage.

Effective quality control, consideration of the shortage of storage space, and anticipation of required lead time when placing the first order to achieve the full storage capacity of liners before the start of a project are some practices that can be employed by construction organizations to address supply chain issues for tunneling projects.

Research into quantifying the benefits of implementing supply chain management (SCM) is very limited: the literature for the construction industry generally discusses how SCM concepts can be adopted, or what problems and challenges inhibit such adoption without analyzing and quantifying the effects of these techniques on an actual construction project.

Despite the many advantages this type of equipment offers, there are still some major drawbacks. Linear cutting machine (LCM) cannot accurately simulate the true rock-cutting process as 1. it does not account for the circular path along which tunnel boring machine (TBM) disk cutters cut the tunnel face, 2. it does not accurately model the position of a disk cutter on the cutterhead, 3. it cannot perfectly replicate the rotational speed of a TBM. To enhance the knowledge of these issues and in order to mimic the real rock-cutting process, a new lab testing equipment was developed by Hyundai Engineering and Construction.

A new testing machine called rotary cutting machine (RCM) is designed to simulate the excavation process of hard-rock TBMs and includes features such as TBM cutterhead, RPM simulation, constant normal force mode and constant penetration rate mode. Two sets of tests were conducted on Hwandeung granite using different disk cutter sizes to analyze the cutting forces in various excavation modes. The results are analyzed using statistical analysis and dimensional analysis. A new model is generated using dimensional analysis, and its results are compared against the results of actual cases.

The effectiveness of the new RCM test was demonstrated in its ability to apply various modes of excavation. Initial analysis of chip size revealed that the thickness of the chips is largely dependent on the cutter spacing. Tests with varying RPM showed that an increase in RPM results in an increase in the normal force and rolling force. The cutting coefficient (CC) demonstrated a linear correlation with penetration. The optimal specific energy is achieved at an S/p ratio of around 15. However, a slightly lower S/p ratio can also be used in the design if the cutter specifications permit. A dimensional analysis was utilized to develop a new RCM model based on the results from approximately 1200 tests. The model's applicability was demonstrated through a comparison of TBM penetration data from 26 tunnel projects globally. Results indicated that the predicted penetration rates by the RCM test model were in good agreement with actual rates for the majority of cases. However, further investigation is necessary for softer rock types, which will be conducted in the future using concrete blocks.

The originality of the research lies in the development of Hyundai Engineering and Construction’s advanced full-scale laboratory rotary cutting machine (RCM), which accurately replicates the excavation process of hard-rock tunnel boring machines (TBMs). The study provides valuable insights into cutting forces, chip size, specific energy, RPM and excavation modes, enhancing understanding and decision-making in hard-rock excavation processes. The research also presents a new RCM model validated against TBM penetration data, demonstrating its practical applicability and predictive accuracy.

One of the primary challenges associated with excavation near buildings is the significant decrease in the bearing capacity of nearby foundations during the initial stages before the stabilization of the excavation wall. This study aims to investigate the correlation between excavation height and foundation-bearing capacity under actual field conditions.

This paper uses a three-dimensional rotational failure mechanism to propose a novel method for estimating foundation-bearing capacity using the upper bound limit analysis approach.

The study delineates two distinct zones in the excavation height versus bearing capacity diagram. Initially, there is a significant reduction in foundation-bearing capacity at the onset of excavation, with decreases of up to 80% compared to its undisturbed state. Within a specific range of excavation heights, the bearing capacity remains relatively constant until reaching a critical height. Beyond this threshold, the entire soil mass behind the excavation wall becomes unstable. The critical excavation height is notably influenced by the soil's internal friction angle, excavation slope angle and soil cohesion parameter. Notably, when the ratio of excavation height to foundation width is less than 0.4, changes in slope angle have no significant impact on bearing capacity.

The bearing capacity estimates derived from the method proposed in this paper are deemed to reflect real-world scenarios closely compared to existing methodologies.

Deep excavation in soft clay often causes additional deformations to surroundings. Then, if deformations cannot be predicted reasonably, the adjacent buildings may be threatened by the deep excavation. Based on the good field observations from ten deep excavations in Hangzhou, this paper aims to thoroughly investigate the characteristics of wall deflections and ground settlements induced by deep excavations.

On the basis of good field observation of ten deep excavations, the performances of excavations, supported by contiguous pile in Hangzhou, were studied, and also compared with other case histories.

The maximum wall deflections (dhm) rang mostly from 0.7 to 1.2 per cent H_e, where He is the final excavation depth, larger than those in Taipei and Shanghai. The observed maximum ground settlement in the Hangzhou cases generally ranges from 0.2 to 0.8 per cent H_e. Then, the settlement influence zone extends to a distance of 2.0-4.0 H_e from the excavation. The relatively large movements and influence zones in Hangzhou may be attributed to low stability numbers, large excavation widths and the creep effect. The excavation width is justified to have a significant influence on the wall deflection. Therefore, to establish a semi-empirical formula for predicting the maximum wall deflection, it is necessary to include the factor of excavation width.

The relevant literature concentrated on the characteristics of deep excavations supported by the contiguous pile wall in Hangzhou soft clay can rarely be found. Based on the ten deep excavations with good field observation in Hangzhou, the characteristics of wall deflection and ground settlements were comprehensively studied for the first time, which can provide some theoretical support for similar projects.

In the construction sector, site excavation is one of the most dangerous and challenging activities. Proper training can be an effective way to mitigate excavation hazards. Virtual reality (VR) has been used as an effective training tool to enhance safety performance in various industries. However, little attention has been paid to the potential of this technology for construction excavation safety training.

This study proposes an immersive VR training system for excavation safety and hazard identification. The proposed VR training system was compared with a health and safety manual via a controlled experiment.

Results based on scores obtained immediately after training indicate that VR training significantly enhanced practical performance, knowledge acquisition and self-efficacy. Results also show that knowledge was retained four weeks after training. In addition, VR training outperformed health and safety manuals regarding knowledge retention.

This study measures the practical performance to evaluate the effectiveness of the proposed VR training system. Also, this study compares the VR training system with a traditional training method by measuring knowledge acquisition and retention. The results demonstrate the potential of VR as a training tool for excavation safety and hazards.

Construction planning for microtunneling projects is a complex process due to the high level of uncertainties inherent in underground construction and the interdependent nature of decision variables. Simulation is a suitable decision-making tool to account for uncertainties and to model complex dependencies among decision variables. This paper aims to improve microtunneling construction planning by using simulation.

This study proposes a hybrid simulation approach that combines discrete event simulation (DES) with continuous simulation (CS) for microtunneling construction planning. In this approach, DES is used to model construction processes at the activity level and CS is used to model the continuous flow of soil material in the system.

To demonstrate the capability of the proposed approach in construction planning of microtunneling projects, different construction plan scenarios are compared in a microtunneling case study. The results of the case study show suitability of the hybrid DES-CS approach in simulating microtunneling construction processes and the practicality of the approach for identifying the most efficient construction plan.

This study proposes a new modeling approach for microtunneling construction processes using hybrid simulation and provides decision support at the construction planning stage of projects.

This paper aims to provide a 3D finite element (FE) model for dynamic simulation of cutterhead and soil interaction in slurry shield tunneling.

Dynamic numerical simulation of excavation process is realized by combined use of submodeling method and arbitrary Lagrangian Eulerian (ALE) approach. The model size reduction, soil mesh refinement and stress state initialization are fulfilled by submodeling. The large soil deformations, failures and flows are handled by ALE approach. Computation time is reduced by parallel domain decomposition with recursive coordinate bisection method. Validation of the proposed approach is achieved by comparing the numerical results with monitored data from the model test for Yangtze River tunneling project.

The proposed approach proves to be an effective technique to simulate the cutterhead and soil interaction dynamically in tunnel excavation. Comparative study on the effect of mesh density indicates the requirement of relative mesh refinement. Exploration of the parallel computing performance points out the best decomposed domain for the simulation. Parametric study on the effect of rotary speed and investigation on soil properties presents the significant factors for torque.

The proposed numerical model can help in the development process of reduced‐scale model test, as well as design and selection of slurry shield machines.

The originality comes from the need to evaluate the excavation performance of slurry shield machine in tunneling project. This contribution provides a 3D numerical approach, which takes into account the stress state in soil and dynamic contact effects between soil and cutterhead. In this work, large deformation in soil is handled. Besides, soil failures and flows are captured.

This paper aims to investigate single pile and pile group responses due to deep braced excavation-induced soil movement in soft clay overlying dense sand. The analysis focuses first on the response of vertical single pile in terms of induced bending moment, lateral deflection, induced axial force, skin resistance distribution and pile settlement. To better understand the single pile behaviour, a parametric study was carried out. To provide further insights about the response of pile group system, different pile group configurations were considered.

Using the explicit finite element code PLAXIS 3 D, a full three-dimensional numerical analysis is carried out to investigate pile responses when performing an adjacent deep braced excavation. The numerical model was validated based on the results of a centrifuge test. The relevance of the 3 D model is also judged by comparison with the 2 D plane strain model using the PLAXIS 2 D code.

The results obtained allowed a thorough understanding of the pile response and the soil–pile–structure interactions phenomenon. The findings reveal that the deep excavation may cause appreciable bending moments, lateral deflections and axial forces in nearby piles. The parametric study showed that the pile responses are strongly influenced by the excavation depth, relative pile location, sand density, excavation support system and pile length. It also showed that the response of a pile within a group depends on its location in relation to the other piles of the pile group, its distance from the retaining wall and the number of piles in the group.

Unlike previous studies which investigated the problem in homogeneous geological context (sand or clay), in this paper, the pile response was thoroughly studied in a multi-layered soil using 3 D numerical simulation. To take into account the small-strain nonlinear behaviour of the soil, the Hardening soil model with small-strain stiffness was used in this analysis. For a preliminary design, this numerical study can serve as a practical basis for similar projects.

The shield tunnels closely constructed near the foundations have an inevitable influence on the structures, even results in the large settlement or uplift of the structures.

The comparison of structural deformation of three different foundations is presented based on the field monitoring data.

Shield tunnelling parameters vary for the different types of foundations. For the long pile foundations, the recommended speed is 3 to 4 cm/min, the grouting pressure is about 0.3 MPa and the grouting rate ranges from 150 to 180.

The study based on the field monitoring data is rarely reported, especially the topic about the structural deformation of different types of the foundations.