Yuan Kang, De-Xing Peng, Hsing-Han Lee, Sheng-Yan Hu and Yeon-Pun Chang
Constant flow valves have been presented in industrial applications or academic studies, which compensate pressures of bearing recesses as load fluctuates. The flow rate of…
Abstract
Purpose
Constant flow valves have been presented in industrial applications or academic studies, which compensate pressures of bearing recesses as load fluctuates. The flow rate of constant-flow valves (CFVs) can be constant in spite of the pressure changes in recesses. However, specific condition of design parameters must be satisfied. The paper aims to discuss these issues.
Design/methodology/approach
This paper utilizes analytical method to study the static characteristics of CFVs, three types belong to traditional design of CFV are reviewed afresh. Moreover, an innovative design for constant flow is presented and studied.
Findings
The review and study results reveal that appropriate relationships among design parameters for these types of CFVs.
Originality/value
The numerical simulation is used to investigate the influence of design parameters on the change of flow rate when pressure ratio of recess is changed.
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H.C. Garg and Vijay Kumar
The changing technological scenario necessitated hybrid journal bearings to operate under severe conditions of heavy load and high speed resulting into temperature rise of the…
Abstract
Purpose
The changing technological scenario necessitated hybrid journal bearings to operate under severe conditions of heavy load and high speed resulting into temperature rise of the lubricant fluid-film and bearing surface. To predict the performance of a bearing realistically, theoretical model must consider the combined influence of the rise of temperature and non-Newtonian behavior of the lubricant. The aim of the present paper is to study the effect of viscosity variation due to temperature rise and non-Newtonian behavior of the lubricant on performance of constant flow valve compensated multiple hole-entry hybrid journal bearings.
Design/methodology/approach
Finite element method has been used to solve Reynolds equation along with restrictor flow equation, 3D energy equation and 3D conduction equation using suitable iterative technique. The non-Newtonian lubricant has been assumed to follow cubic shear stress law.
Findings
The thermohydrostatic rheological performances of symmetric and asymmetric hole-entry hybrid journal bearing configurations are studied. The computed results illustrate that variation of viscosity due to rise in temperature and non-Newtonian behavior of the lubricant affects the performance of hole-entry hybrid journal bearing system quite significantly.
Originality/value
In the present work, the influences of the viscosity variation due to temperature rise and non-Newtonian behavior of the lubricant on the performance characteristics of non-recessed hole-entry hybrid journal bearing with symmetric and asymmetric configurations compensated with constant flow valve restrictors have been investigated for generating the design data to be used by bearing designer. The design data computed in the present thesis are a contribution in field of knowledge of bearing design.
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H.C. Garg and Vijay Kumar
This paper aims to investigate the effect of plugging of holes on the static performance characteristics of a constant flow valve compensated hole‐entry hybrid journal bearing…
Abstract
Purpose
This paper aims to investigate the effect of plugging of holes on the static performance characteristics of a constant flow valve compensated hole‐entry hybrid journal bearing system operating with Newtonian and non‐Newtonian lubricants. The analysis considers the generalized Reynolds equation governing the flow of lubricant having variable viscosity in the clearance space and equation of flow of lubricant through constant flow valve restrictor. The non‐Newtonian lubricant is assumed to follow the power law. The performance characteristics are computed for the two values of power law index (n=1.0 and 0.566). The computed results indicate that the blockage of holes during operation will not be the likely causes for the imminent failure of a well‐designed non‐recessed hole‐entry hybrid journal bearing.
Design/methodology/approach
Finite element method has been used to solve generalized Reynolds equation governing the flow of lubricant having variable viscosity in the clearance space and equation of flow of lubricant through constant flow valve restrictor.
Findings
The computed results indicate that the blockage of holes during operation will not be the likely causes for the imminent failure of a well‐designed non‐recessed hole‐entry hybrid journal bearing. The bearing configuration with plugged holes provides sufficient fluid film thickness and low power requirement as less lubricant is required to be pumped in the bearing.
Originality/value
To the best of the author's knowledge, no study which considers the influence of plugging of holes on the static performance characteristics of a constant flow valve compensated hole‐entry hybrid journal bearing system operating with Newtonian and non‐Newtonian lubricant is yet available in the literature.
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Rajneesh Kumar and Suresh Verma
In the present scenario of high-speed machines, the use of non-circular hole-entry bearing configuration, i.e. two-lobe, multi-lobe, lemon bore, etc., has becomes unavoidable, as…
Abstract
Purpose
In the present scenario of high-speed machines, the use of non-circular hole-entry bearing configuration, i.e. two-lobe, multi-lobe, lemon bore, etc., has becomes unavoidable, as the journal bearings with non-circular configurations provide better stability at high operating speed and heavy dynamic loading. Further, this research aims to show that the presence of micro particles in the lubricants greatly affects performance of the bearings, as their presence leads to non-Newtonian behaviors of the lubricant. Therefore, to consider the effect of these micro particles, the lubricant is modeled as a micropolar lubricant. The present work analyzes the effect of these micropolar lubricants on the performance of hole-entry circular and non-circular (two-lobe) hybrid journal bearings compensated with constant flow valve restrictor and compares with that of Newtonian lubricants.
Design/methodology/approach
The modified Reynolds equation governing the laminar flow of iso-viscous, incompressible micropolar lubricant in the clearance space of a journal bearing system has been solved using finite element method and appropriate boundary conditions. Further, a comparative analysis between circular and non-circular (two-lobe) hybrid journal bearing compensated with constant flow valve restrictor operating with Newtonian and micropolar lubricant has been presented.
Findings
The numerically simulated results reveal that the non-circular bearing configuration provides better performance vis-à-vis the circular bearing configuration. Further, the increase in the micropolar effect of the lubricant enhances the performance of circular and the non-circular bearing configurations compared with the Newtonian lubricant. Also, in the case of the non-circular bearing configuration with an offset factor (δ = 1.5), the bearing performance improved compared with (δ = 1.25).
Originality/value
Many research studies have been done in the area of non-circular hybrid journal bearing with Newtonian lubricants with different types of restrictors, but the non-circular hole-entry constant flow valve-compensated hybrid journal bearing operating with the micropolar lubricant has not been analyzed. Therefore, in the present work, an effort has been made to fill this research gap.
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This paper aims to describe the theoretical study concerning the effect of non‐linear behavior of the lubricant on the performance of symmetric constant flow valve compensated…
Abstract
Purpose
This paper aims to describe the theoretical study concerning the effect of non‐linear behavior of the lubricant on the performance of symmetric constant flow valve compensated hole‐entry hybrid journal bearing. The bearing performance characteristics have been computed for various values of non‐linearity factor, land width ratio, aspect ratio and external load.
Design/methodology/approach
The analysis considers the generalized Reynolds equation governing the flow of lubricant having variable viscosity in the clearance space and equation of flow of lubricant through constant flow valve restrictor. The non‐Newtonian lubricant is assumed to follow the cubic shear stress law.
Findings
The study indicates that for generation of accurate bearing characteristics data, the inclusion of non‐linear effects of lubricant in the analysis is essential.
Originality/value
The performance characteristics in terms of minimum fluid‐film thickness, fluid‐film stiffness and damping coefficients, critical mass and threshold speed for a wide range of values of the non‐linearity factor and external load are presented. The results presented are expected to be quite useful to bearing designers.
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Hybrid journal bearing have long been used in machines requiring large load and high speed capacity operating under wide range of temperatures. Different compensating devices are…
Abstract
Purpose
Hybrid journal bearing have long been used in machines requiring large load and high speed capacity operating under wide range of temperatures. Different compensating devices are used in for efficient operation of bearings. This paper aims to help in selection of optimum compensating device by evaluating the comparative performance of constant flow valve, capillary compensated and slot entry hybrid journal bearing under the combined influence of thermal effects and micropolar nature of lubricant.
Design/methodology/approach
The variation in micropolar parameters and viscosity change due to temperature increase of lubricant are considered in present study. Finite element method is used for combined iterative solution of micropolar Reynolds, energy and conduction equations. Micropolar lubricant is assumed to be governed by two parameters, coupling number and characteristic length. The results in the study are presented for symmetric and asymmetric configurations of hole entry and slot entry non-recessed hybrid journal bearings
Findings
The results indicate that constant flow valve compensated hole entry hybrid journal bearing is the highest performing bearing for the given range of micropolar parameters of lubricant in terms of maximum fluid pressure and dynamic coefficients.
Originality/value
The performance variations of various configurations of hybrid journal bearing are presented in a single paper. The reader can get overview of combined effects of micropolar parameters and viscosity decrease due to temperature increase of the lubricant.
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AS air is a compressible fluid, a decrease of pressure occurs with increase of altitude (FIG. 1.) This change gives rise to anoxia or altitude sickness (due to lack of oxygen)…
Abstract
AS air is a compressible fluid, a decrease of pressure occurs with increase of altitude (FIG. 1.) This change gives rise to anoxia or altitude sickness (due to lack of oxygen), expansion of the gas in ear or abdomen and ‘bends’ or decompression sickness. For these reasons (and also because of the low temperature and humidity) it is necessary to protect passengers intending to fly at high altitudes by placing them in a special cabin in which a suitable pressurized atmosphere can be maintained.
Satish C. Sharma, Vikas M. Phalle and S.C. Jain
Noncircular journal bearings are used in industry because of their simplicity, efficiency and low cost. During the life time of a machine, these are required to be operated over a…
Abstract
Purpose
Noncircular journal bearings are used in industry because of their simplicity, efficiency and low cost. During the life time of a machine, these are required to be operated over a number of years and are submitted to several stops and starts. As a result, the bush becomes progressively worn out and the bearing performance changes. The purpose of this paper is to study theoretically the influence of wear on the performance of a non‐circular 2‐lobe four‐pocket multirecess hybrid journal bearing system.
Design/methodology/approach
The Reynolds equation governing the flow of lubricant in the clearance space of a non‐circular 2‐lobe multirecess worn hybrid journal bearing system has been solved using FEM along with appropriate boundary conditions. The defects caused by wear are centered on the load line and range from 10 per cent to 50 per cent of the bearing radial clearance.
Findings
The numerically simulated results based on a Newtonian lubricant and the steady state flow field system have been presented in terms of maximum fluid film pressure, minimum fluid film thickness, lubricant flow rate, direct fluid film stiffness and damping coefficients and stability threshold speed margin. The paper demonstrates that, for the bearing configurations studied, the bearing behavior is clearly affected by wear. The numerically simulated results indicate that for an offset factor of δ=1.2, the value of h¯min reduces by 21.21 per cent at δ¯w=0.5.
Originality/value
The presented results have valuable data in case of 2‐lobe four pocket hybrid journal bearing compensated with constant flow valve restrictor. The paper outcomes are sure to be of interest for researchers and useful for bearing designers.
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Suat Canbazoğlu and Fazıl Canbulut
The main objective of this study was to obtain the flow restricting capacity by determining their flow coefficients and to investigate the unsteady flow with low Reynolds number…
Abstract
Purpose
The main objective of this study was to obtain the flow restricting capacity by determining their flow coefficients and to investigate the unsteady flow with low Reynolds number in the flow‐restricting devices such as orifices and capillary tubes having small diameters.
Design/methodology/approach
There is an enormous literature on the flow of Newtonian fluids through capillaries and orifices particularly in many application fields of the mechanical and chemical engineering. But most of the experimental results in literature are given for steady flows at moderate and high Reynolds numbers (Re>500). In this study, the unsteady flow at low Reynolds number (10<Re<650) through flow‐restricting devices such as orifices and capillary tubes having very small diameters between 0.35 and 0.70 mm were experimentally investigated.
Findings
The capillary tubes have much more capillarity property with respect to equal diameter orifices. Increasing the ratio of capillary tube length to tube diameter and decreasing the ratio of orifice diameter to pipe diameter before orifice increase the throttling or restricting property of the orifices and the capillary tubes. The orifices can be preferred to the capillary tubes having the same diameter at the same system pressure for the hydraulic systems or circuits requiring small velocity variations. The capillary tubes provide higher pressure losses and they can be also used as hydraulic accumulators in hydraulic control devices to attenuate flow‐induced vibrations because of their large pressure coefficients. An important feature of the results obtained for capillary tubes and small orifices is that as the d/D for orifices increases and the L/d reduces for capillary tubes, higher values C are obtained and the transition from viscous to inertia‐controlled flow appears to take place at lower Reynolds numbers. This may be explained by the fact that for small orifices with high d/D ratios and for capillary tubes with small L/d ratios, the losses due to viscous shear are small. Another important feature of the results is that the least variations in C for small orifices and the higher variations in C for capillary tubes occur when the d/D and L/d ratios are smallest. This has favourable implications in hydraulic control devices since a constant value for the C may be assumed even at relatively low values of Re.
Originality/value
To the authors' knowledge, there is not enough information in the literature about the flow coefficients of unsteady flows through capillary tubes and small orifices at low Reynolds numbers. This paper fulfils this gap.
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Yuan Kang, Jian‐Lin Lee, Hua‐Chih Huang, Ching‐Yuan Lin, Hsing‐Han Lee, De‐Xing Peng and Ching‐Chu Huang
The paper aims to determine whether the type selection and parameters determination of the compensation are most important for yielding the acceptable or optimized characteristics…
Abstract
Purpose
The paper aims to determine whether the type selection and parameters determination of the compensation are most important for yielding the acceptable or optimized characteristics in design of hydrostatic bearings.
Design/methodology/approach
This paper utilizes the equations of flow equilibrium to determine the film thickness or displacement of worktable with respect to the recess pressure.
Findings
The stiffness due to compensation of constant‐flow pump increases monotonically as recess pressure increases. Also, the paper considers which is larger than that due to orifice compensation and capillary compensation at the same recess pressure ratio.
Originality/value
The findings show that the usage range of recess pressure and compensation parameters can be selected to correspond to the smallest gradient in variations of worktable displacement or film thickness.