Aiqin Gao, Hongjuan Zhang and Kongliang Xie
– The purpose of this paper is to synthesise a tetrakisazo reactive dye and to characterise its dyeing property to meet the demand for better black reactive dyes.
Abstract
Purpose
The purpose of this paper is to synthesise a tetrakisazo reactive dye and to characterise its dyeing property to meet the demand for better black reactive dyes.
Design/methodology/approach
The novel tetrakisazo navy-blue reactive dye based on 4,4′-diaminostilbene-2,2′-disulphonic acid was designed and synthesized. The dyeing behaviour of it on cotton fabric was discussed. The synergistic blackening effect and absorbance spectra were investigated by absorbance and reflectance spectra, K/S and colorimetric data.
Findings
The exhaustion and fixation of the designed reactive dye were higher than 20 per cent than those of the commercial reactive dye, CI Reactive Black 5. The novel reactive dye has complementary with Reactive Red SPB and Reactive Yellow C-5R in absorbance spectra from 360 to 700 nm. Three reactive dyes had synergistic effect in colour deepening properties. The dyed cotton fabric possessed high K/S value and low reflectance in the whole visual spectrum range from 360 to 700 nm.
Practical implications
Comparison with the commercial Reactive Black DN-RN, the blackness of the dyed fabrics with the mixture dyes was greatly improved and the fastness properties on cotton fabrics were also good.
Originality/value
The paper is an original research work. Because the mixture dyes had better blackness and good fastness properties, it would have wide application in the dyeing of cotton fabric.
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Md Asadul Hoque, Md Saiduzzaman, A. Nayeem Faruqui and Md Ashadul Islam
This paper aims to examine the loss of tenacity and colorfastness properties of bleached and modified (acrylonitrile, AN and methacrylonitrile, MAN) jute fibres dyed with Reactive…
Abstract
Purpose
This paper aims to examine the loss of tenacity and colorfastness properties of bleached and modified (acrylonitrile, AN and methacrylonitrile, MAN) jute fibres dyed with Reactive Orange 14 and Basic Violet 14.
Design/methodology/approach
Jute fibres dyed with Reactive Orange 14 and Basic Violet 14 were studied as a function of exposure to sunlight in air, washing with soap solution and spotting with acids and alkalis.
Findings
Dye absorption of Basic Violet 14 was higher compared to Reactive Orange 14 at optimum dyeing conditions. Optimum dye uptake of Reactive Orange 14 required relatively severe conditions compared to that of Basic Violet 14. Whereas, Reactive Orange 14 showed overall good colorfastness to sunlight and moderate in washing compared to Basic Violet 14. All the bleached and modified fibres showed good colorfastness to weak acids and alkalis regardless of Reactive Orange 14 and Basic Violet 14 dyes. The loss in tenacity was higher in the case of non-modified fibres, and among the modified fibres, Basic Violet 14 showed the lowest loss in tenacity in the exposure to sunlight.
Originality/value
Many studies have been devoted to improve the substantivity of cellulosic fibre for reactive dyes. A few efforts were made to improve the light fastness. In this work, investigation will be made on a comparative study of loss of tenacity and colorfastness properties of bleached and modified (AN and MAN) jute fibres dyed with both Reactive Orange 14 and Basic Violet 14 on exposure to sunlight, washing and acid and alkali spotting. Optimum dyeing conditions will also be investigated for economic dyeing.
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N.F. Ali, S. Shakra, Y.A. Youssef and T.S. Aysha
New disazo and polyazo ureido reactive dyes incorporating different reactive systems were synthesized and applied to cotton fabric by the exhaust dyeing method. Different factors…
Abstract
New disazo and polyazo ureido reactive dyes incorporating different reactive systems were synthesized and applied to cotton fabric by the exhaust dyeing method. Different factors affecting the dye ability and fastness properties of such dyes are investigated.
Bis(monochlorotriazine) reactive dyes displayed higher primary exhaustion values compared to those obtained with bis(sulphatoethysulphone) and bis(monochlorotriazine/sulphatoethysulphone) reactive dyes under different neutral exhaustion conditions. The results obtained indicate that the fixation efficiencies of these dyes were higher than those of dyes incorporating the bis(dichlorotriazine) reactive system. The results assessed for alkaline exhaust dyeing indicate that the bis(monochlorotriazine/sulphatoethylsulphone) dye was less sensitive to the variation in fixation temperatures than the other reactive dyes. The fastness properties of the ureido reactive dyes were fair to good.
The improved dyeing performance of such type of ureido reactive dyes should lead to the design of reactive dyes with good application and fastness properties on cotton fabric, and provide practical solutions for low-salt dyeing. The present study of synthesis of disazo and polyazo ureido reactive dyes of high molecular structure, and its application to cotton fabric by the exhaust dyeing method is novel and could be applied in the industry.
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D.P. Chattopadhyay, R.B. Chavan and J.K. Sharma
Fibre reactive dyes are very popular for cellulosic garments as they are environmentally safe and having good overall fastness properties. But application of these dyes requires a…
Abstract
Purpose
Fibre reactive dyes are very popular for cellulosic garments as they are environmentally safe and having good overall fastness properties. But application of these dyes requires a very high concentration of salt. The salt released from garment dyeing increases salinity in drain water stream which has a negative impact on environmental ecology. The present work aims to eliminate the usage of salt during dyeing of cotton goods with reactive dyes.
Design/methodology/approach
The methodology adopted here, for the elimination of salt in cotton dyeing, was based on the principle of cationisation (to develop a positive charge) of cotton. The same was achieved by subjecting the caustic pretreated cotton fabric samples to a treatment of 1, 2 dichloroethane followed by methylamine to introduce amino groups in the cellulose structure. The treated cotton when dyed from slightly acidic bath generates positive sites due to protonation in the amino group. The reactive dyes being anionic (negatively charged) in solution get attracted to the positive charges on the fibre which eliminates the salt requirements for satisfactory dye exhaustion.
Findings
The investigation was conducted for cold brand, hot brand and highly exhaustive reactive dyes. The modified cotton showed excellent dye exhaustion for all the dyes in the absence of salt. The treatment was found to improve the dye fixation also. The modification was assessed through elemental analysis.
Research limitations/implications
This study may be further extended to viscose material after suitably modifying the treatment conditions.
Practical implications
A pretreatment to cotton which could eliminate the usage of salt in its dyeing with reactive dyes is revealed.
Originality/value
The study explored a newer technique of cotton dyeing without salt usage. Both garment dyeing units and fabric/yarn finishing industries would thus be helpful.
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Amal A. Aly, Safia A. Mahmoud and Morsy Ahmed El-Apasery
This paper aims to decolorize the effluents of textile Reactive Orange 5 and Reactive Red 195 dyes by using cationized sugarcane bagasse.
Abstract
Purpose
This paper aims to decolorize the effluents of textile Reactive Orange 5 and Reactive Red 195 dyes by using cationized sugarcane bagasse.
Design/methodology/approach
Cationized sugarcane bagasse was prepared and used as an adsorbent for both reactive and hydrolyzed reactive dyes. Characterization of the sugarcane bagasse structure resulted by cationization was monitored using Fourier transform–infrared, while morphologically was detected using scanning electron microscopy and X-ray powder diffraction.
Findings
The maximum adsorption capacities are 805, 1,664, 1,772 and 1,596 mg/g for Hydrolyzed Red 195, Hydrolyzed Orange 5, Reactive Red 195 and Reactive Orange 5 dyes, respectively.
Research limitations/implications
Factors affecting the percentage of dye removal were optimized on different parameters such as adsorbent dose and treatment time. The data were discussed using the Langmuir and Freundlich Models of adsorption.
Practical implications
The reuse of hydrolyzed reactive dyebaths gives reasonably good fastness properties on nylon fabrics.
Social implications
The study has enabled the production of an eco-friendly and less expensive method of reactive dye effluent decolorization.
Originality/value
The study provides a potentially simple approach to decolorize dye effluents of Reactive Orange 5, Red 195 dyes and also the reuse of hydrolyzed reactive dyebaths for dyeing nylon.
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H.Z. Shams, Y.A. Youssef, F.A. Mohamed, M.M. El‐Zawahry, M.H. Helal and E.A. El‐Kharadly
The purpose of this paper is to evaluate the efficiency of modifying reactive azo dyes using pyrazolo[1,2‐a]pyrazole fused systems as the chromophoric moiety which could satisfy…
Abstract
Purpose
The purpose of this paper is to evaluate the efficiency of modifying reactive azo dyes using pyrazolo[1,2‐a]pyrazole fused systems as the chromophoric moiety which could satisfy many and varied criteria drawn from economic, synthetic, physicochemical and fastness properties.
Design/methodology/approach
Six novel heterocyclic disazo reactive dyes were prepared, containing monofunctional sulphatoethylsulphone (SES) and hetero‐bifunctional monochlorotriazine (MCT)/SES reactive groups. Dyes intermediates based on 4‐arylazo‐1,5‐dioxopyrazolo[1,2‐a]pyrazole chromophoric moieties are initially synthesised and coupled with two different diazonium salts having the aforementioned reactive groups, thus yielding the new target reactive dyes. The synthesised dyes are applied to cotton, wool and silk fabrics under the typical exhaust dyeing conditions and their dyeing properties were investigated.
Findings
The results assessed for dyeing indicate high‐quality dyeing properties. However, the heterobifunctional MCT/SES dyes showed higher exhaustion and fixation values, colour yields and fastness properties than those of the monofunctional SES dyes.
Research limitations/implications
The method developed provided a simple and practical procedure for producing fused pyrazolo[1,2‐a]pyrazole disazo chromophoric systems that afford valuable reactive dyes. In addition, the dyes intermediates based on 4‐arylazo‐1,5‐dioxopyrazolo[1,2‐a]pyrazole as well as their disazo counterparts could be applied as acid dyes to wool and silk.
Originality/value
The method for producing novel disazo reactive dyes could find numerous applications for affording a variety of reactive dyes with different binding linkages and structural reactivity. These could be valuable as reactive dyes with different colour shades.
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Tahreem Beg, Maha Farrukh and Farhana Naeem
Reactive and direct dyes are the most frequently used dyes for cotton fabrics. Cellulosic fibers pose a great affinity toward them. However, both dyes consume large quantities of…
Abstract
Purpose
Reactive and direct dyes are the most frequently used dyes for cotton fabrics. Cellulosic fibers pose a great affinity toward them. However, both dyes consume large quantities of salts for exhaustion; these electrolytes (salt) are discharged as effluents posing environmental problems and disorders in aquatic life. Therefore, this study aims to explore alternative approaches to minimize salt consumption.
Design/methodology/approach
For this study, the combination of chitosan and keratin, being sustainable biopolymers, are used as mordants instead of salts for the cationization of 100% cotton and chief value cotton (CVC) during dyeing with direct and reactive dyes. Color strength, exhaustion rates and color fastness to washing, rubbing and perspiration have been evaluated in this paper. In this research, keratin solution is applied on cotton and CVC (with the cotton to polyester ratio of 80%:20%) fabrics by pad-dry-cure, while chitosan solution has been applied with the exhaust method. The pretreated fabrics are dyed with both direct and reactive dyes with 2% and 4% depth of shade (DOS). The performance of the cationized fabrics with salt-free dyeing method was compared with the conventional dyeing.
Findings
The results of this study showed positive impact on exhaustion rates ranged from 19% to 69% of the values obtained without salt in 2% DOS and a range of 22%–47% in 4% DOS of reactive and direct dyes with treated samples. Color fastness to crocking results indicated the improvement of results by a factor of 0.5–1 after treatment and good wash fastnesses rating (4.5/5) were achieved for the chitosan-keratin treated fabrics equivalent to untreated samples. In addition, antimicrobial testing was performed on both treated and untreated fabrics of cotton and CVC. The results indicated that chitosan treated samples showed greater inhibition toward microbial activity as compared to keratin treated samples. Fourier transform infrared (FTIR) spectroscopy was used to identify the functional groups of chitosan and keratin treated fabric samples to confirm their presence. In the FTIR spectra, the chitosan was characterized by its hydroxyl, carbonyl and amide III peaks indicating the presence of chitosan and keratin was detected by the presence of primary amines. Scanning electron microscopy analysis was conducted in which it was visibly seen that the fibers have been coated with chitosan and keratin laid after being dyed.
Originality/value
For the first time, direct and reactive dyes are applied on chitosan and keratin-treated cotton and CVC to obtain multifunctional and eco-friendly fabrics.
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Fatma A. Mohamed, Saadia A. Abd El-Megied, Mahmoud S. Bashandy and Hassan M. Ibrahim
This study aims to synthesise and characterise new reactive dyes based on thiazole derivatives which act as chromophoric moieties. These dyes were applied to cotton fabric…
Abstract
Purpose
This study aims to synthesise and characterise new reactive dyes based on thiazole derivatives which act as chromophoric moieties. These dyes were applied to cotton fabric, resulting in the dyed fabrics exhibiting good colour strength, light fastness and other fastness properties. The antibacterial activity of the dyed cotton fabric was evaluated against gram-negative and gram-positive bacteria.
Design/methodology/approach
The dyes were synthesised in two steps. First, the coupling compound was formed by adding H-acid solution to cyanuric chloride in an ice bath at pH 5 then adding 4-aminobenzenesulphonic acid portion-wise at room temperature and at pH 6-7. Second, different diazonium salts 4-phenylthiazol-2-amine (2a) and 4-(4-methoxyphenyl) thiazol-2-amine (2b) were coupled with the coupling compound at pH 5. The resultant monochlorotriazine (MCT)-reactive dyes (6a, 6b) were formed. The synthesised dyes were applied onto cotton fabric under typical exhaust dyeing conditions and their dyeing properties were investigated.
Findings
High antimicrobial activity, dye exhaustion and fixation yield on cotton fabric were recorded for each dye. All dyes showed high stability against washing, rubbing, perspiration and light fastness.
Research limitations/implications
Dyeing of cotton fabric with these dyes which have higher fastness, higher exhaustion and higher antibacterial activity is considered one of the most important reactive dyes species.
Practical implications
The preparation procedure showed the synthesis of the novel MCT-reactive dyes derived from thiazole derivatives followed by the application of these dyes on cotton fabrics.
Social implications
Use of reactive dyes will bring a number of benefits to society including higher fastness and higher antibacterial activity so, and these dyes can be used for dyeing cotton.
Originality/value
In this work, the new reactive dyes derived from thiazole derivatives were synthesised and their structures were confirmed by the analytical and spectral data. Such compounds are considered to be excellent reactive dyes with different colour shades and higher antibacterial activity.
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Fatma Ali Mohamed and Rafaat Melad Mohareb
The purpose of this paper is to synthesise, characterise and find out properties of some new bifunctional dyes bis (monochlorotriazine) using tetrahydrobenzo[b]thiophene systems…
Abstract
Purpose
The purpose of this paper is to synthesise, characterise and find out properties of some new bifunctional dyes bis (monochlorotriazine) using tetrahydrobenzo[b]thiophene systems as the chromophoric moiety, bearing good colour strength, lightfastness, and other favourable properties.
Design/methodology/approach
The novel reactive dyes were prepared, containing bis monochlorotriazine as reactive groups. The dye is synthesised by diazotization and coupling reactions. Firstly the authors synthesised the ethyl 2‐amino 4,5,6,7‐tetrahydrobenzo[b]thiophen‐3‐carboxylate chromophoric moiety compound which in turn underwent diazotization and coupling then diazotized and coupled reaction with either 1‐amino‐8‐naphthol‐3,6‐disulphonic acid (H‐acid) and or 2‐amino‐8‐naphthol‐6‐sulphonic (γ acid) to give the monoazo dye intermediates compounds. The latter products reacted with 2,4,6‐trichloro‐1,3,5‐triazine in 1:1 molar ratio afforded, via nucleophilic displacement when subjected to condensation 2,4,6‐trichloro‐1,3,5‐triazine in 1:1 molar ratio afforded via nucleophilic displacement, which reacted with 1,4‐phenylenediamine in 2:1 molar ratio to give reaction with the 1,4‐phenylenediamine in 2:1 molar ratio, the bisazobifunctional bismonochlorotriazine reactive dyes.bisazo bifunctional bismonochlorotriazine reactive dyes thus yielding the new target reactive. The synthesised dyes were applied onto cotton fabric under the typical exhaust dyeing conditions and their dyeing properties were investigated.
Findings
The results assessed for dyeing indicate high quality dyeing properties However, the homobifunctional (bis MCT) dyes showed higher exhaustion and fixation values, colour yield and fastness properties.
Practical implications
The described method showed the synthesis of bis monochlorotriazines derived from the tetrahydrobenzo[b]thiophene derivative 3 followed by their application towards cotton fabric.
Social implications
Social implications are to prepare new reactive dyes having higher fastness and uses for dyeing cotton which is the commonest fabric use.
Originality/value
In this work, the novel reactive dyes derived from the tetrahydrobenzo[b]thiophene derivative 3 were synthesized and their structures were based on the analytical and spectral data. Such a group of compounds are considered to be excellent reactive dyes with different colour shades.
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Mohammad Irfan, Aiqin Gao and Aiqin Hou
Reactive dyes are believed to have great potential for nylon dyeing, but these anionic dyes tend to rush toward the nylon at the beginning of the process, resulting in uneven…
Abstract
Purpose
Reactive dyes are believed to have great potential for nylon dyeing, but these anionic dyes tend to rush toward the nylon at the beginning of the process, resulting in uneven dyeing. Achieving uniformity gets even harder when the dyeing is performed under exposure to eco-friendly technique microwave irradiations. This study aims to achieve rapid and homogenous results by intermittent shaking and non-continuous exposure to microwave.
Design/methodology/approach
A set of reactive red dyes, based on the same chromophore and different substituents in the auxochrome part, was applied to the nylon fabric without any leveling agent. A series of experiments were designed to investigate the effect of different dye structures, exhaustion pH, liquor ratio, exhaustion time and fixation time to obtain an optimum recipe under the microwave dyeing technique.
Findings
Dyeing performance was characterized based on the color strength, exhaustion and fixation percentages and color fastness values. The characterization showed that better results can be achieved at a liquor ratio of 1:15 at exhaustion pH 2.7 which is also the isoelectric point of nylon, with 5.5 to 7 min of exhaustion and 6 to 8 min of fixation time for different dyes. Microwave dyed samples secured higher color strength values and provided better exhaustion and fixation than the conventional dye samples. Furthermore, the X-ray diffraction results verified that there was no considerable difference in the morphological structure of nylon with microwave exposure.
Originality/value
An applied technique is disclosed in this work to achieve uniform dyeing on nylon 66 with reactive dyes without any leveling agent under exposure to eco-friendly rapid heating microwave irradiations.
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M.H. Helal, G.H. Elgemeie, M.A. El‐kashouti, M.M. ElMolla, H.S. Elsayad and K.A. Ahmed
The purpose of this paper is to synthesise some disperse dyes containing a reactive group and study their applications on polyamide and wool printing by heat transfer and screen…
Abstract
Purpose
The purpose of this paper is to synthesise some disperse dyes containing a reactive group and study their applications on polyamide and wool printing by heat transfer and screen printing.
Design/methodology/approach
To prepare these dyes, arylhydrazones of acetylacetone were reacted with cyanothioacetamide in boiling ethanolic sodium ethoxide. The resultant salt was collected by filtration and dried, then the salt was dissolved in ethanol and reacted with chloroacetylchloride with stirring for 3 h, where chloroacetylechloride was added dropwise. The final precipitated product was collected by filtration and crystallised with an appropriate solvent. These prepared dyes were used to print polyamide and wool fabrics by using synthetic thickener in the printing paste for all techniques.
Findings
The structure of the synthesised dyes were established and confirmed for the reaction products on the basis of their elemental analysis and spectral data (MS, IR and 1H‐NMR). The suitability of the prepared dyestuffs for either heat transfer printing or traditional printing on nylon 6 and wool fabrics was investigated. The prints obtained from dyes possess high‐colour strength as well as excellent overall fastness properties.
Research limitations/implications
The synthesised heterocyclic reactive disperse azo dyes were prepared from the reaction of arylhydrazones of acetylacetone and thiocyanoacetamide to form the corresponding pyridinethione salts which underwent further reaction with chloroacetylchloride. The obtained dyes were utilised in preparing a paste for polyamide and wool fabric printing. In addition, both of the variation of the substituents on the synthesised dyes and the fastness properties were also studied.
Practical implications
The synthesis and use of reactive disperse dyes provide practical solution to over come the low fastness on polyamide and wool, when they are printed with disperse dyes only.
Originality/value
The result of the work aimed to define the scope and limitation of the authors' procedures for the synthesis of novel reactive disperse azo dyes to improve the low‐fastness properties of polyamide and wool, the dyes were synthesised in a simple way.
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Fatma Mohamed and Y.A. Youssef
The purpose of this paper is to synthesise, characterise and find out properties of some new bifunctional reactive azo dyes using pyrazolo[1,2‐a]pyrazole 3‐carboxylic acid fused…
Abstract
Purpose
The purpose of this paper is to synthesise, characterise and find out properties of some new bifunctional reactive azo dyes using pyrazolo[1,2‐a]pyrazole 3‐carboxylic acid fused systems as the chromophoric moiety, bearing good colour strength, lightfastness, and other favourable properties.
Design/methodology/approach
The dyes are synthesised by diazotisation, coupling and cyclisation reactions. Firstly, synthesised 4‐arylazo‐1,5‐dioxopyrazolo[1,2‐a]pyrazole 3‐carboxylic acid chromophoric moieties and coupled with diazonium salts having the aforementioned reactive groups, thus yielding the new target reactive. The synthesised dyes were applied to cotton and wool fabrics under the typical exhaust dyeing conditions and their dyeing properties were investigated. The structures of these dyes are characterised and confirmed by melting point, elemental analysis, infrared, ultraviolet‐visible spectroscopy (UV/VIS) and nuclear magnetic resonance (1H‐NMR) data.
Findings
The wavelength of maximum absorptions, molar extinction coefficients are strongly dependent on the electron donating ability of the substituents on the coupling moiety. The absorption bands of these dyes move towards longer wavelength as the polarity of the solvents and electron density of substituents on the coupling moiety increase. The dyes applied on cotton and wool showed higher exhaustion and fixation values, colour yields and fastness properties.
Research limitations/implications
The method developed provided a simple producing fused pyrazolo[1,2‐a]pyrazole disazo chromophoric systems based on 4‐arylazo‐1,5‐dioxopyrazolo[1,2‐a]pyrazole 3‐carboxylic acid as well as reactive dyes applied on wool and cotton dyes.
Originality/value
In this paper, three series of pyrazolo[1,2‐a]pyrazole derivatives dyes are synthesised and characterised. They have not been registered in the literature previously.
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Marjo Määttänen, Sari Asikainen, Taina Kamppuri, Elina Ilen, Kirsi Niinimäki, Marjaana Tanttu and Ali Harlin
While aiming to create methods for fibre recycling, the question of colours in waste textiles is also in focus; whether the colour should be kept or should be removed while…
Abstract
Purpose
While aiming to create methods for fibre recycling, the question of colours in waste textiles is also in focus; whether the colour should be kept or should be removed while recycling textile fibre. More knowledge is needed for colour management in a circular economy approach.
Design/methodology/approach
The research included the use of different dye types in a cotton dyeing process, the process for decolourizing and the results. Two reactive dyes, two direct dyes and one vat dye were used in the study. Four chemical treatment sequences were used to evaluate colour removal from the dyed cotton fabrics, namely, HCE-A, HCE-P-A, HCE-Z-P-A and HCE-Y-A.
Findings
The objective was to evaluate how different chemical refining sequences remove colour from direct, reactive and vat dyed cotton fabrics, and how they influence the specific cellulose properties. Dyeing methods and the used refining sequences influence the degree of colour removal. The highest achieved final brightness of refined cotton materials were between 71 and 91 per cent ISO brightness, depending on the dyeing method used.
Research limitations/implications
Only cotton fibre and three different colour types were tested.
Practical implications
With cotton waste, it appears to be easier to remove the colour than to retain it, especially if the textile contains polyester residues, which are desired to be removed in the textile refining stage.
Originality/value
Colour management in the CE context is an important new track to study in the context of the increasing amount of textile waste used as a raw material.
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Xuemei Guan, Wenfeng Li and Jingyi Huang
The purpose of this paper is to improve the dyeing effect of fast-growing fir wood dyed with reactive dyes.
Abstract
Purpose
The purpose of this paper is to improve the dyeing effect of fast-growing fir wood dyed with reactive dyes.
Design/methodology/approach
In this study, five factors including temperature, the dosage of dye accelerator, dyeing time, the dosage of fixing agent and fixing time were investigated. Then, the color difference and light resistance of the wood surface after dyeing were used as the evaluation indicators; the best dyeing process under the two indicators was obtained through the range analysis. Finally, the two indicators were considered comprehensively, and the fuzzy comprehensive evaluation method was used to obtain the best dyeing process under the comprehensive indicators.
Findings
The results show that when the comprehensive index was used as the evaluation index, the optimal dyeing process for reactive red X-3B dyeing fast-growing fir veneer was that the dyeing temperature was 65°C; the amount of dye accelerator was 25 g L−1; the dyeing time was 2 h; the amount of fixing agent was 15 g L−1; and the fixing time was 35 min.
Originality/value
The technique of wood dyeing is an important method to increase the value of wood products. When using different kinds of dyes or dyeing substrates for wood dyeing, the dyeing process is different. This study determined the best process for reactive dye dyeing of fast-growing fir veneer and provided a solution for improving the value of fast-growing fir wood.
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Li DING, Tieling XING and Guoqiang CHEN
Five different structural reactive dyes (Reactive Brilliant Blue K-3R, Everacion Blue H-ERD, Moderzol Blue FBR, Atuzol Black B and Moderzol Blue HEGN) were treated with laccase…
Abstract
Five different structural reactive dyes (Reactive Brilliant Blue K-3R, Everacion Blue H-ERD, Moderzol Blue FBR, Atuzol Black B and Moderzol Blue HEGN) were treated with laccase (Denilite II US) in order to determine the optimum decolouration conditions. The experiments showed that laccase had distinct decolouration effects on these five dyes. Under optimum conditions, the colour removal rates of Everacion Blue H-ERD and Moderzol Blue HEGN were over 90%. Furthermore, the effects of different additives, such as acid ion, metal ion, and surfactants on the decolouration rate of Reactive Brilliant Blue K-3R were discussed. The results show that the decolouration rate is significantly promoted through the addition of Cu2+ and Al3+, while it is inactivated with Fe2+ and ion surfactants. Moreover, the COD removal rates of the five dyes are more than 75%.
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Keywords
N.S.E. Ahmed, R.M. El‐Shishtawy and M.M. Kamel
To explore the use of power ultrasound as an environmentally friendly heating technology for the pre‐treatment of linen fibres with sodium perborate as the halogen free oxidising…
Abstract
Purpose
To explore the use of power ultrasound as an environmentally friendly heating technology for the pre‐treatment of linen fibres with sodium perborate as the halogen free oxidising agent and to study the impact of this process on its dyeability with reactive dyes.
Design/methodology/approach
Exploiting power ultrasound in the wet processes of linen fibres was made in two steps, i.e. ultrasonic pre‐treatment with sodium perborate followed by ultrasonic dyeing with reactive dyes. Therefore, comparative studies between conventional and ultrasonic techniques as well as the different factors that may affect these processes were investigated. The effect of the pre‐treatment on fibre fine structure using X‐ray diffraction technique was also investigated.
Findings
The results of the increase of whiteness index indicate that ultrasonic pre‐treatment was better at all studied treatment times and at low temperature. X‐ray diffraction studies on blank, ultrasonically and conventionally pre‐treated linen fibres have shown 70.41, 67.51 and 64.90 per cent crystallinity, respectively. The dyeing of the pre‐treated fibres with Reactive Red 24 was simultaneously carried out under both ultrasonic and conventional heating conditions to study the effect of dye concentrations at different dyeing temperatures. The colour strength values obtained for the dyed samples using ultrasonic at 50°C were slightly higher than those obtained using conventional heating at 80°C. Ultrasonic enhancement in the pre‐treatment and dyeing in terms of the percent increase of colour strength of the dyed fabric was estimated to be 157.94 per cent higher than that of conventional heating method. The results of wet fastness properties of the dyed fibres using ultrasonic revealed improvement relative to those obtained using conventional heating method.
Research limitations/implications
The improved wet processes of linen fibres suggest further investigation to exploit power ultrasound in the wet processes of cellulosic fibres at low temperature using different classes of halogen free bleaching agents and dyeing with different classes of heat‐requiring reactive dyes. Also, this work may inspire the synthesis of new generation of heat‐requiring reactive dyes.
Practical implications
The work presented has significant potential industrial application for cleaner production in textile industries.
Originality/value
The present study of linen pre‐treatment with non‐toxic total chlorine free oxidising agent and its dyeability with reactive dyes using power ultrasound is novel and could be used in the wet processes of linen fibres.
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Galal H. Elgemeie, Maher H. Helal and Heba M. El‐Sayed
The synthesis and chemistry of nitrogen heterocyclic azo compounds have been extensively studied. Many derivatives of this type were proved to be excellent dyes. Presents a…
Abstract
The synthesis and chemistry of nitrogen heterocyclic azo compounds have been extensively studied. Many derivatives of this type were proved to be excellent dyes. Presents a systematic and comprehensive survey of all recently synthesised nitrogen heterocyclic azo dyes according to dyeing methods.
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Dawu Shu, Shaolei Cao, Yan Zhang, Wanxin Li, Bo Han, Fangfang An and Ruining Liu
This paper aims to find a suitable solution to degrade the C.I. Reactive Red 24 (RR24) dyeing wastewater by using sodium persulphate to recycle water and inorganic salts.
Abstract
Purpose
This paper aims to find a suitable solution to degrade the C.I. Reactive Red 24 (RR24) dyeing wastewater by using sodium persulphate to recycle water and inorganic salts.
Design/methodology/approach
The effects of temperature, the concentration of inorganic salts and Na2CO3 and the initial pH value on the degradation of RR24 were studied. Furthermore, the relationship between free radicals and RR24 degradation effect was investigated. Microscopic routes and mechanisms of dye degradation were further confirmed by testing the degradation karyoplasmic ratio of the product. The feasibility of the one-bath cyclic dyeing in the recycled dyeing wastewater was confirmed through the properties of dye utilization and color parameters.
Findings
The appropriate conditions were 0.3 g/L of sodium persulphate and treatment at 95°C for 30 min, which resulted in a decolorization rate of 98.4% for the dyeing wastewater. Acidic conditions are conducive to rapid degradation of dyes, while ·OH or SO4−· have a destructive effect on dyes under alkaline conditions. In the early stage of degradation, ·OH played a major role in the degradation of dyes. For sustainable cyclic dyeing of RR24, inorganic salts were reused in this dyeing process and dye uptake increased with the times of cycles. After the fixation, some Na2CO3 may be converted to other salts, thereby increasing the dye uptake in subsequent cyclic staining. However, it has little impact on the dye exhaustion rate and color parameters of dyed fabrics.
Originality/value
The recommended technology not only reduces the quantity of dyeing wastewater but also enables the recycling of inorganic salts and water, which meets the requirements of sustainable development and clean production.
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Keywords
The purpose of this paper was to study the dyeing properties of polysulphonamide (PSA)/aramid 1313 (MPIA) blended yarn by selecting suitable dyes and carriers required in the…
Abstract
Purpose
The purpose of this paper was to study the dyeing properties of polysulphonamide (PSA)/aramid 1313 (MPIA) blended yarn by selecting suitable dyes and carriers required in the dyeing process.
Design/methodology/approach
Dyeing the blended yarn with cationic dyes, acid dyes, disperse dyes, reactive dyes and pigment, and comparing the shades, K/S values and fastness of the blended yarns.
Findings
The PSA/MPIA blended fibre is suitable for dyeing with the cationic dye at high temperature and pressure in the presence of carrier acetophenone, and good homochromatism is seen on the two fibres when using same type of dye.
Originality/value
PSA fibre is a thermo-resistant and flame-retardant product made in China in recent years. Blended with aramid 1313 fibre, it may acquire good spinnability. But there is little technical report about properties of the blended yarn in the literature at present. This paper reports the dyeing property of such fibres for the first time.
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Md Mehedi Hasan Rubel, Syed Rashedul Islam, Abeer Alassod, Amjad Farooq, Xiaolin Shen, Taosif Ahmed, Mohammad Mamunur Rashid and Afshan Zareen
The main purpose of this study was to prepare the cotton fibers and cellulose powder by a layer of nano-crystalline-titanium dioxide (TiO2) using the sol-gel sono-synthesis method…
Abstract
Purpose
The main purpose of this study was to prepare the cotton fibers and cellulose powder by a layer of nano-crystalline-titanium dioxide (TiO2) using the sol-gel sono-synthesis method to clean the wastewater containing reactive dye. Moreover, TiO2 nano-materials are remarkable due to their photoactive properties and valuable applications in wastewater treatment.
Design/methodology/approach
In this research, TiO2 was synthesized and deposited effectively on cotton fibers and cellulose powder using ultrasound-assisted coating. Further, tetra butyl titanate was used as a precursor to the synthesis of TiO2 nanoparticles. Reactive dye (red 195) was used in this study. X-ray Diffraction, scanning electron microscopy and Fourier transform infrared spectroscopy were performed to prove the aptitude for the formation of crystal TiO2 on the cotton fibers and cellulose powder along with TiO2 nanoparticles as well as to analyze the chemical structure. Decoloration of the wastewater was investigated through ultraviolet (UV-Visible) light at 30 min.
Findings
The experimental results revealed that the decolorization was completed at 2.0 min with the cellulose nano TiO2 treatment whereas cotton nano TiO2 treated solution contained reactive dyestuffs even after the treatment of 2 min. This was the fastest method up to now than all reported methods for sustainable decolorization of wastewater by absorption. Furthermore, this study explored that the cellulose TiO2 nano-composite was more effective than the cotton TiO2 nano-composite of decoloration wastewater for the eco-friendly remedy.
Research limitations/implications
Cotton fibers and cellulose powder with nano-TiO2, and only reactive dye (red 195) were tested.
Practical implications
With reactive dye-containing wastewater, it seems to be easier to get rid of the dye than to retain it, especially from dyeing of yarn, fabric, apparel, and as well as other sectors where dyestuffs are used.
Social implications
This research would help to reduce pollution in the environment as well as save energy and cost.
Originality/value
Decoloration of wastewater treatment is an essential new track with nano-crystalline TiO2 to fast and efficient cleaning of reactive dyes containing wastewater used as a raw material.
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Ainur Rosyida, Suranto, Mohammad Masykuri and Margono
This paper aims to select a type of mordant from aluminium salts, namely, aluminium sulphate, aluminium nitrate and polyaluminium chloride (PAC) with the lowest potential for…
Abstract
Purpose
This paper aims to select a type of mordant from aluminium salts, namely, aluminium sulphate, aluminium nitrate and polyaluminium chloride (PAC) with the lowest potential for contamination so that their use will minimise pollution from natural dye waste. It also aims to determine the pollution value of natural dye immersion waste from jackfruit wood extract, secang wood, mangsi fruit and several synthetic dyes, to identify potential environmental pollution.
Design/methodology/approach
Dyeing with natural dyes was performed by exhaust at room temperature by the pre-mordant method, while with synthetic dyes it was performed by exhaust according to the dyeing procedure (reactive, vat and naphthol). The groundwater, mordant solutions, natural dye extract and the waste-water from the natural and synthetic dyes were then tested to determine their biological oxygen demand (BOD5), chemical oxygen demand (COD), total suspended solids (TSS), pH, Al and heavy metal contents such as chromium (Cr), copper (Cu), cadmium (Cd), nickel (Ni), cobalt (Co) and lead (Pb).
Findings
Aluminium sulphate had the lowest pollution load while PAC had the highest, as aluminium sulphate had a higher BOD5/COD ratio (0.62–0.67) than aluminium nitrate (0.56–0.64) or PAC (0.44–0.54). The dyeing waste from the three natural dyes contained an acidic pH of 3.5–4.2, Al of 75.280–621.34 mg/L, Cr of 0.154–0.215 mg/L and Cu of 0.035–0.072 mg/L. The values of TSS, COD and BOD5 are higher than the quality standards of the waste but are environmentally friendly because the ratio of the BOD5/COD values from the waste ranges from 0.44–0.67.
Research limitations/implications
The findings indicate that as a mordant, aluminium sulphate results in lower pollution loads than aluminium nitrate and PAC. However, all three mordants contain Cr and Cu, albeit in negligible concentrations. Therefore, it is recommended that future studies strive to identify a mordant that has lower pollution loads and does not contain metals but can increase dyeing results to satisfy consumer requirements. It is the hope that, with the discovery of a new mordant, natural dyes will be the solution for the heavy metal pollution caused by synthetic dyes.
Practical implications
The use of environmentally-friendly mordants and natural dyes in the Indonesian textile and batik industry will give rise to superior quality eco-textile and eco-batik products. Such environmentally-friendly and high-quality products will not only increase competition and consumer interest but increase product sales as well which will, in turn, increase incomes and the economy. Additionally, an increase in the use of natural dyes by the textile and batik industry will serve as additional income to the communities and farmers from which the raw materials for the natural dyes are sourced thereby creating jobs and increasing welfare.
Social implications
As environmentally-friendly mordants and natural dyes replace the hazardous and toxic materials currently used in the textile and batik industry, it guarantees the health and safety of its consumers and workers. Furthermore, as the waste-water produced is biodegradable, it reduces river and groundwater pollution. It is, therefore, expected that this information will not only lead to a shift in attitude within the textile and batik industries but the adoption of environmentally-friendly materials, for the sake of the environment, as well as the development of eco-textile and eco-batik products.
Originality/value
Aluminium sulphate is a mordant type of aluminium salt with a lower potential for contamination than aluminium nitrate and PAC. However, PAC has been discovered to be a mordant for natural dyes, as has the fruit of the mangsi shrub, which has recently been discovered as a naturally occurring blue dye.
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The dyeing of cellulosic and proteinous fibers with natural and synthetic colorants usually needs large amounts of metal salts to promote the dyeing procedure. To get rid of the…
Abstract
Purpose
The dyeing of cellulosic and proteinous fibers with natural and synthetic colorants usually needs large amounts of metal salts to promote the dyeing procedure. To get rid of the necessity to use metal salts, plasma treatment and subsequent attachment of chitosan biopolymer were considered as green processes for surface functionalization of wool and cotton. The purpose of this paper is to investigate the effect of oxygen plasma treatment and attachment of chitosan on the dyeability of wool and cotton fabrics using walnut and weld as model natural dyes, as well as C.I. reactive blue 50 and C.I. acid blue 92 as model synthetic dyes.
Design/methodology/approach
Wool and cotton fabrics were modified with oxygen plasma and coated with chitosan solution. The un-modified and modified samples were dyed with the above-mentioned dyes under constant conditions. The color strength, color coordinates and fastness properties of the dyed samples were determined and compared.
Findings
The results showed that oxygen plasma treatment could improve the dyeability and fastness properties of wool and cotton fibers when dyed with all of the above-mentioned dyes. Attachment of chitosan to the plasma-treated samples significantly improved the dyeability of wool and cotton fibers with walnut, acid and reactive dyes. The fastness properties of the dyed samples were enhanced by plasma treatment and chitosan coating.
Originality/value
This study uses plasma treatment as an environmentally friendly pre-treatment for attachment of chitosan on wool and cotton. This process improved the dyeing properties of both fibers. The use of metal salts in not needed for dyeing of wool and cotton according to the investigated process.
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Shimaa S.M. Elhadad, Hany Kafafy, Hamada Mashaly and Ahmed Ali El-Sayed
The purpose of this study is to use liposome technology in the treatment of fabrics textiles because of its efficient energy saving, reducing time and temperature.
Abstract
Purpose
The purpose of this study is to use liposome technology in the treatment of fabrics textiles because of its efficient energy saving, reducing time and temperature.
Design/methodology/approach
The newly prepared lecithin liposome was used to encapsulate dyes for the purpose of increasing dyeing affinity. Different ratios of commercially available lecithin liposomes (1%, 3%, 5% and 7%) were used simultaneously in the dyeing of cotton and wool fabrics. The treated fabrics (cotton and wool fabrics) were confirmed using different analytical procedures such as scanning electron microscope (SEM), Fourier-transition infrared spectroscopy, ultraviolet protection factor, colour strength (K|S) measurements and fastness measurements.
Findings
The results show that increasing liposome ratios in dyeing baths leads to increased dyeing affinity for cotton and wool fabrics compared with conventional dyeing without using liposomes. In addition to that, the colour strength values, infrared spectra, SEM and fastness properties of non-liposome-dyed fabrics and liposome-dyed fabrics were investigated.
Originality/value
The research paper provides broad spectrum of green encapsulation fabrics using liposome technology to perform the dye stability, dye strength and fastness.
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Kongliang Xie, Aiqin Hou and Lei Xu
The purpose of this paper is to investigate the effect of self‐emulsifying polysiloxanes containing multi‐cationic groups as resin on fastness properties of dyed cellulose fabrics.
Abstract
Purpose
The purpose of this paper is to investigate the effect of self‐emulsifying polysiloxanes containing multi‐cationic groups as resin on fastness properties of dyed cellulose fabrics.
Design/methodology/approach
Cellulose fabrics were dyed with three reactive dyes. Then, the self‐emulsifying polysiloxanes containing multi‐cationic groups as resin were applied to the dyed cellulose fabrics. The fastness properties were investigated.
Findings
The results show that the wet rubbing fastness, washing fastness and perspiration fastness of three dyed samples treated with novel self‐emulsifying polysiloxanes are higher than those of the dyed samples without the polymer treatment. The complexes of cellulose with the polysiloxanes having multi‐cationic groups are formed. With the increase of the quantity of cationic groups in the polymer macromolecules, the wet rubbing and washing fastness further increase. The self‐emulsifying polysiloxanes can affect the colour yields (K/S) of the dyed fabrics.
Originality/value
The self‐emulsifying polysiloxanes containing multi‐cationic groups are novel functional materials. They are easily self‐emulsifying in water, without the need of disperse agents, and form a transparent macromolecule colloid solution. Self‐emulsifying polysiloxanes as resins can change material properties to improve their wet fastness and gloss. They have potential application as resins in the coloration industry. This paper is an original research report and has not been published previously.
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Ann Wairimu Mburu, David Githinji Njuguna, Fredrick Musieba, Charles Nzila, Virginia Kimani and Alice Wangai
The purpose of this paper is to investigate the efficacy of bacterial exopolysaccharides (Eps) in reactive black 5 (RB5) textile dye wastewater bioremediation.
Abstract
Purpose
The purpose of this paper is to investigate the efficacy of bacterial exopolysaccharides (Eps) in reactive black 5 (RB5) textile dye wastewater bioremediation.
Design/methodology/approach
The Eps were produced by bacteria isolated from cotton gin trash soils collected from different cotton-growing regions in Kenya for comparison purposes. A broth medium reconstituted using molasses was assessed for its capacity to produce the Eps. RB5 textile dye wastewater was optimized for dye removal under different temperatures, times and molasses concentrations. Dye removal was studied by Lovibond-Day Light Comparator, UV–Vis spectrophotometer and FTIR.
Findings
It was found that cotton gin trash soils contained Eps-producing bacteria. Three of the Eps studied were found to have the capacity to remove at least 80% of the dye from the wastewater.
Research limitations/implications
This research did not assess the efficacy of the RB5 dye removal from the wastewater by mixtures of the Eps.
Practical implications
Bioremediation of textile dye wastewater with Eps produced by bacteria cultured from cotton gin trash soil is significant because it will offer an effective and cleaner alternative to the chemical coagulants.
Social implications
Alternative treatment of textile wastewater with the Eps would result in safer water being released into the water bodies as opposed to the chemically treated wastewater that contains remnant chemicals.
Originality/value
Research on the use of Eps produced by bacteria isolated from cotton gin trash soils for removal of RB5 dye from textile wastewater has not been done before.
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M. Abdel Rehim, H.M. Fahmy, Z.E. Mohamed, M.H. Abo‐Shosha and N.A. Ibrahim
The purpose of this paper is to show how to remove some dyestuffs, as pollutants, from their aqueous solutions.
Abstract
Purpose
The purpose of this paper is to show how to remove some dyestuffs, as pollutants, from their aqueous solutions.
Design/methodology/approach
To achieve the goal, a water soluble hyperbranched poly (ester‐amide) (HBP) was synthesised using the melt polycondensation method by the reaction of maleic anhydride (MA) and diisopropanol amine (DIPA) at 140°C at a molar ratio of 1:1.3 MA: DIPA, respectively. This HBP was incorporated in the preparation of an effective microcrystalline cellulose (MCC)/dimethyloldihydroxyethylene urea (DMDHEU)/HBP adduct by crosslinking HBP with DMDHEU in presence of MCC. Furthermore, the prepared adduct was characterised by investigation its infra red and then utilised in the removal of three anionic dyestuffs from aqueous solutions, namely Irgalan Blau 3GL (an acid dye), SIRIUS Blau S‐BRR (a direct dye) and Levafix Brill Orange P‐GR (a hydrolysed reactive dye).
Findings
The results obtained revealed that the optimum conditions for preparing MCC/DMDHEU/HBP adduct are [HBP], 90 g/l; [DMDHEU], 200 g/l; LR, 1/3.3; [NC4LH], 20 g/l; a time of 30 min and a temperature of 160°C. Moreover, the results also showed that the extent of removal of such dyestuffs from their aqueous solutions by the prepared adduct follows the order: reactive dye>acid dye>direct dye, it is more pronounced at lower than at higher pH values and the removal of each dye by that adduct follows a first‐order reaction.
Research limitations/implications
Other substrates such as chitosan can be used to prepare more effective adducts.
Practical implications
Hyperbranched polymers can be used effectively to prepare ion exchangers capable of removing the pollutants of dyestuffs from their aqueous solutions.
Originality/value
The aforementioned prepared HBP is a novel hyperbranched polymer and could be applied in the removal of many other pollutants.
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Saira Faisal, Aurelio Tronci, Muhammad Ali, Long Lin and Ningtao Mao
The purpose of this study is to identify the most influential factors affecting the printing properties and print quality of digitally printed silk fabrics in terms of colour…
Abstract
Purpose
The purpose of this study is to identify the most influential factors affecting the printing properties and print quality of digitally printed silk fabrics in terms of colour strength and fixation percentage.
Design/methodology/approach
In this study, five factors (concentration of thickener, concentration of urea, concentration of alkali, pH of pretreatment liquor and steaming duration) were investigated using a blocked 25−1 fractional factorial experiment. The type of thickeners [polyacrylic acid and polyacrylamide (PAM)] were considered as a block.
Findings
Linear models were obtained and statistically tested using both analysis of variance and coefficient of determination (R2), and they were found to be accurate at 90 per cent confidence level. It was revealed that concentration of alkali, concentrations of urea and pH of the pretreatment liquor had an increasing effect on colour strength, whereas concentration of thickener and steaming duration showed decreasing effect on colour strength of digitally printed silk fabrics. Furthermore, concentration of alkali, concentrations of urea had increasing effect on dye fixation percentage, whereas steaming duration showed decreasing effect on dye fixation percentage of digitally printed silk fabrics. In addition, PAM thickener based pretreatment recipe exhibited better printing properties for the digitally printing of silk fabrics.
Originality/value
The main influences and significant two-factor interactions were discussed in detail to gain a better understanding of the printing properties of digitally printed silk fabrics. The findings of this study are useful for further optimisation of pre- and post-treatment processes for digital printing of silk fabrics.
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This paper aims to study microwave pad dyeing process for wool fabric. Influences of various dyeing process conditions including galactomannan dosage, urea dosage, sodium…
Abstract
Purpose
This paper aims to study microwave pad dyeing process for wool fabric. Influences of various dyeing process conditions including galactomannan dosage, urea dosage, sodium bisulphite dosage, pH value, microwave irradiation power, treating time and cold batching time before microwave fixation on K/S values were analysed. The colour yield, fixation and levelness were compared between microwave fixation and cold batching fixation.
Design/methodology/approach
Colour yield (K/S values) was calculated using a Datacolor SF650 colour measuring and matching instrument (10° standard observer, CIE D65 light source Measuring; Datacolor, USA) and was used to determine the depth of the shade of dyed wool fabrics. Levelness of dyeing was evaluated also using the Datacolor SF650 colour measuring and matching instrument by measuring average deviation (S), range (P) of the maximum and the minimum for lightness (L), chroma (C) and hue (h), and balanced colour difference (ΔE) at 20 specified uniform locations on the wool fabrics. The colour difference was calculated as per the equation
Findings
This study is based on application of microwave technology in the processing of silk.
Originality/value
It was found in laboratory experiments that uniform dyeing and deeper colour can be achieved throughout the microwave pad dyeing process for wool by using galactomannan. The novel process could reduce the dyeing time and the energy consumption of the traditional cold pad-batch dyeing process for wool fabric.
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Saima Habib, Zulfiqar Ali Raza, Farzana Kishwar and Sharjeel Abid
Present study aimed to nanosilver-treat some commercially dyed denim fabric using an eco-friendly cross-linker of citric acid for possible application in the fabrication of…
Abstract
Purpose
Present study aimed to nanosilver-treat some commercially dyed denim fabric using an eco-friendly cross-linker of citric acid for possible application in the fabrication of sustainable antibacterial and nontoxic surgical gowns.
Design/methodology/approach
The conventional untreated surgical gowns are prone to bacterial attack making them unprotective and infection carriers. Thereby, nanosilver finishing of the surgical-grade dyed denim fabric was achieved via citrate cross-linking under the pad-dry-cure method. The hence treated denim fabrics were characterized for surface chemical, crystalline, textile, color and antibacterial attributes using both conventional and advanced analytical approaches.
Findings
The results expressed that the prepared denim specimens contained surface roughness at the nanoscale besides some alterations in their textile and color parameters. Both textile and comfort properties of the finished fabric remained in the acceptable range with effective antibacterial activity.
Practical implications
The silver nano-finished dyed denim expressed broad-spectrum antibacterial activity and qualified as a potential substrate in the fabrication of surgical gowns. Such sustainable application of nanosilver finishing could be perused for industrial implications.
Originality/value
This study presents citric acid as a crosslinking agent to impregnate the commercially dyed denim fabric for potential application in the fabrication of surgical gowns. The application of nanosilver on prior citrated dyed-grown fabrics could be a novel approach. This study used approximately all the reagents and auxiliaries as bio-based to ensure the nontoxicity and sustainability of the resultant fabric.
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Mohammad Mehralian, Ahmadreza Fallahfaragheh and Mohammad Khajeh Mehrizi
This study aims to investigation of the guar gum-manganese dioxide (GG/MnO2) nanocomposite (NC) synthesized using an environment-friendly method and the degradation of reactive…
Abstract
Purpose
This study aims to investigation of the guar gum-manganese dioxide (GG/MnO2) nanocomposite (NC) synthesized using an environment-friendly method and the degradation of reactive yellow (RY 145) dye in the UV system.
Design/methodology/approach
Characterization of the GG/MnO2 NCs were conducted using field emission scanning electron microscopy, X-ray diffraction and Fourier-transform infrared spectroscopy. Experiments were conducted using a 1 L glass reactor coupled with Ultraviolet (UV-C) blue light bulb of wavelength 250 nm and power of 8 W.
Findings
The NC (2.25 g/L) displayed high RY 145 dye degradation (81%) with 10 mg/L of concentration at pH 3. The coefficient of determination (R2 0.99) also depicted that the model fits the experimental data. The analysis of variance (ANOVA) showed that the F-values of 464.75, 276.04 and 5.15 are related to the dose of GG/MnO2 NCs, initial concentration of RY 145 dye and solution pH, respectively.
Practical implications
The GG/MnO2 NCs followed by photo oxidation process (UV-process) could be used to degrade the RY 145 dye from synthetic wastewater.
Originality/value
There are two main innovations. One is that the novel process is performed successfully for RY 145 dye degradation. The other is that the optimized conditions are obtained by Box–Behnken design. Also, the effects of different variables on the RY 145 dye removal efficiency were investigated.
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A. Krysztafkiewicz, S. Binkowski, A. Kaczmarek and T. Jesionowski
Two types of amorphous silica namely, the precipitated silica and the pyrogenic silica, were studied. The surfaces of such silica were modified with silane coupling agents such as…
Abstract
Two types of amorphous silica namely, the precipitated silica and the pyrogenic silica, were studied. The surfaces of such silica were modified with silane coupling agents such as 3‐aminopropyltriethoxysilane, N‐2‐(aminoethyl)‐3‐aminopropyltrimethoxysilane and 3‐ureidopropyltrimethoxysilane. Pigments were obtained by the adsorption of organic dyes, C.I. Reactive Blue 19 and C.I. Acid Green 16, onto the modified silica surface. Structural properties of the modified silica and the pigments obtained were evaluated using scanning electron microscopy, zeta potential analysis and particle size measurement techniques. Moreover, colour of the pigments obtained was evaluated using the CIE L *a*b* colour space system. The specific surface area of the pigment obtained was estimated using the BET method.
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Asim Kumar Roy Choudhury and Biswapati Chatterjee
The purpose of this paper is to compare light fastness assessments by exposure of fabric dyes with various dyes in daylight and an artificial xenon arc lamp.
Abstract
Purpose
The purpose of this paper is to compare light fastness assessments by exposure of fabric dyes with various dyes in daylight and an artificial xenon arc lamp.
Design/methodology/approach
Cotton fabric dyed with 66 reactive, vat, azoic and direct dyes dyed in different depths were exposed to daylight and Xenon arc lamp for assessment of light fastness by standard methods. The light fastness rating and fading hours by the two methods were analysed and compared statistically.
Findings
The correlation between the corresponding light fastness rating (LFR) measured in Xenotest and daylight is quite high (0.93). The logarithmic correlation coefficients between fading hour (FH) and LFR in Xenotest and daylight are 0.95 and 0.88, respectively. For Xenotest, the assessed LFRs are same as those predicted from geometric progression up to LFR of 5.5, and thereafter, the former is higher. On the other hand, in the case of daylight, the assessed LFR is lower. Assessments for three successive seasons showed high repeatability in case of Xenotest and moderate repeatability in case of daylight. Assessments for three successive seasons showed high repeatability in case of Xenotest and moderate repeatability in case of daylight.
Research limitations/implications
The exposure conditions in daylight cannot be controlled or standardised, whereas the exposure in Xenon arc lamp in the accelerated fading instrument can be strictly controlled. These differences in exposure control may affect the repeatability of experimental findings.
Practical implications
Inconsistent ratings may be because of little deterioration of samples during storage, as well as seasonal variation of daylight.
Social implications
There are no direct social implications.
Originality/value
The researches on the comparison of the two light fastness assessment methods have not been reported in any recent publication to the best our knowledge.
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Saira Faisal, Aurelio Tronci, Muhammad Ali, Erum Bashir and Long Lin
The purpose of this study was to optimise the dyeing conditions to achieve right-first-time dyeing in hard water. Owing to the persistent water scarcity for more than two decades…
Abstract
Purpose
The purpose of this study was to optimise the dyeing conditions to achieve right-first-time dyeing in hard water. Owing to the persistent water scarcity for more than two decades now, the textile industry in Pakistan is forced to rely on high-mineral-content ground water for use in textile wet processing. Furthermore, the limited amount of municipal water that is at the disposal of the textile industry is also high in mineral content. Thus, on the large scale, water hardness has become an acute problem for the textile processor. In particular, in the dyeing process, water hardness is known to have crucial effects. However, to-date, no systematic study has been conducted on this aspect of textile dyeing.
Design/methodology/approach
In this study, 32 full factorial design was used to optimise the dyeing conditions to achieve right-first-time dyeing in hard water. Thus, cotton fabric was dyed with Red Reactive dye (of dyebath concentration at 5, 10 and 15 g/L) in prepared hard water (of hardness at 10, 40 and 70°dH), respectively. Analysis of variance, coefficient of determination (R2) and p-values for the models were used to evaluate the adequacy of the predictive models. The surface plots of the effects were studied to further examine the interactions of two independent variables. Derringer’s desirability function was used to determine the optimum levels of each variable.
Findings
Three levels for both independent variables generate second-order polynomial models to predict the colour strength, lightness, red/green, yellow/blue and total colour difference values of dyed cotton. The obtained predictive models point out the considerable influence of both water hardness and dye concentration on right-first-time dyeing.
Originality/value
Such a finding enabled the dye-mill to produce the correct shade at water hardness of 10°dH and 15 g/L dye concentration, without the need for corrective reprocessing.
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Ashwini A. Patil, Saptarshi Maiti and Ravindra V. Adivarekar
Cotton being an anionic fiber can be dyed with direct, reactive, vat and sulfur dyes but cannot be dyed with acid dyes due to their chemical differences. But there are certain…
Abstract
Purpose
Cotton being an anionic fiber can be dyed with direct, reactive, vat and sulfur dyes but cannot be dyed with acid dyes due to their chemical differences. But there are certain advantages of acid dyes like acid dyeing is the simplest method than the other classes of dyes; and it offers various intense and bright shades. So, the purpose of this paper is to focus on acid dyeing of cotton fabric after its chemical modification.
Design/methodology/approach
Such modification of cotton fabric has been achieved using poly(amido)amine dendrimer (PAMAM) treatment. The current work is based on the synthesis of a full-generation PAMAM dendrimer (G0) and its application onto the cotton fabric for modifying the cotton substrate by the exhaust and padding method.
Findings
The treatment of the dendrimer on cotton fabric has been analyzed by Fourier transform infrared spectroscopy and scanning electron microscopy. The dyeing results in terms of color strength of the treated cotton fabrics are compared with those of conventional acid dyed silk fabric. The fastness assessments such as wash, light and rubbing fastnesses after dyeing of treated cotton fabrics are also performed and found to be satisfactory.
Originality/value
This paper can be used in the application of synthesized poly(amido)amine dendrimer in acid dyeing of cotton.
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The purpose of this paper is to give compiled information on previously applied cotton fabric surface modifications. The paper covered most of the modifications done on cotton…
Abstract
Purpose
The purpose of this paper is to give compiled information on previously applied cotton fabric surface modifications. The paper covered most of the modifications done on cotton fabric to improve its properties or to add some functional properties. The paper presented mostly studied research works that brought a significant surface improvement on cotton fabric.
Design/methodology/approach
Different previous works on surface modifications of cotton fabrics such as pilling, wrinkle and microbial resistance, hydrophobicity, cationization, flame retardancy and UV-protection characteristics were studied and their methods of modification including the main findings are well reported in this paper.
Findings
Several modification treatments on surface modification of cotton fabrics indicated an improvement in the desired properties in which the modification is needed. For instance, the pilling tendency, wrinkling, microbial degradation and UV degradation drawbacks of cotton fabric can be overcome through different modification techniques.
Originality/value
To the best of the author’s knowledge, there are no compressive documents that covered all the portions presented in this review. The author tried to cover the surface modifications done to improve the main properties of cotton fabric.
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Nidhi Goyal, Deepali Rastogi, Manjeet Jassal and Ashwini K. Agrawal
Dyeing and printing are important steps in textile manufacturing. After the process completion, these dyes are released in the effluent. These dyes impart an unacceptable…
Abstract
Purpose
Dyeing and printing are important steps in textile manufacturing. After the process completion, these dyes are released in the effluent. These dyes impart an unacceptable appearance but are also toxic to the soil and water bodies. The present research has been carried out to study the rate of photocatalytic degradation of an azo dye, namely, CI Direct Green 26, using titania nanoparticles under ultra violet (UV) irradiation as a function of temperature and time. Azo dyes account for the majority of all dyestuffs are produced and extensively used in the textile, paper, food, leather, cosmetics and pharmaceutical industries. Titania nanoparticles have been found to successfully degrade these dyes in the presence of UV light. The purpose of the present paper was to study the photodegradation of azo dyes using titania nanoparticles at different temperatures and time periods.
Design/methodology/approach
Titania nanoparticle concentration of 0.1% (w/v) was dispersed in distilled water by sonication for 1 h in sonication bath. The of rate of degradation of Direct Green 26 dye in the titania nanoparticle dispersion, under UV-A exposure was studied at different temperatures ranging from 25°C to 65 °C for time periods ranging from 1 h to 6 h. Photocatalytic degradation tests were performed in a specially designed UV reactor chamber. Raman spectroscopy of Titania nanoparticles, dye and titania/dye mixture before and after UV exposure was carried out using Confocal Laser Dispersion Raman Microscope (Renishaw, UK) with 785 nm excitation laser.
Findings
Titanium dioxide is an efficient photocatalyst for decolourisation of direct dye. The photodegradation of the direct Green dye was found to follow the pseudo first-order reaction. The Arrhenius activation energy was found to be 24.8 kJ/mol with A value of 0.0013 for the photocatalytic degradation of the dye. Raman spectroscopy also confirmed the adsorption of dye on titania nanoparticle and its complete degradation on exposure to UV light.
Practical implications
This research highlights the application of titania nanoparticles for the effective degradation of dye in the effluent from textiles, clothing, paper and any kind of dyeing process. Azo dyes account for the majority of all dyestuffs are produced and extensively used in the textile, paper, food, leather, cosmetics and pharmaceutical industries. Titania nanoparticles have been found to successfully degrade these dyes in the presence of UV light which can be very beneficial for the effluent treatment plants in textile and other industries.
Originality/value
Azo dyes are one of the harmful pollutants released in textile waste water. The degradation and removal of the coloured waste in the textile effluent is an important environmental concern and needs to be investigated. The research is one of the first to investigate and understand the mechanism of the degradation of an azo dye in the presence of titania nanoparticles by Raman spectroscopy.
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A. Shams Nateri, Sheida Zandi, Vahid Motaghitalab and Negin Piri
This paper aims to investigate the effect of titanium dioxide (TiO2) nanoparticle coating on the visible reflectance and color appearance of dyed cotton fabrics.
Abstract
Purpose
This paper aims to investigate the effect of titanium dioxide (TiO2) nanoparticle coating on the visible reflectance and color appearance of dyed cotton fabrics.
Design/methodology/approach
A Taguchi experimental design model was used to minimize the number of samples and for accurate prediction of possible responses. The governing parameters affecting the color change of dyed fabrics through the coating process were selected as shade of cotton fabrics, depth of shade, concentration and size of TiO2 nanoparticles and concentration of citric acid. The Taguchi model suggests the L18 orthogonal array. In the meantime, the lower response category was selected to determine the optimum conditions. According to obtained results, coating with TiO2 nanoparticles results in color change (ΔEab*) of all dyed cotton fabrics.
Findings
The obtained results indicate that the TiO2-coated fabrics had higher reflectance compared to raw fabrics. Furthermore, it was found that the TiO2 pigmented coating increases the brightness of samples and simultaneously decreases their chroma. On the other hand, analysis of variance reveals that the concentration of TiO2 nanoparticles together with shade of fabrics has the most significant impact on the color change of dyed fabrics through coating process. Dye concentration and size of TiO2 particles also, to the same extent, had influence over the color change. However, the effect of the concentration of citric acid on the color change was insignificant.
Originality/value
This research investigates the effect of TiO2 nanoparticles on the optical property of colored fabric by using a Taguchi experimental design model to minimize the number of samples.
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The purpose of this paper is to synthesise a novel wet-rubbing fastness improver with diphenylmethane diisocyanate (MDI), polyethylene glycol (PEG), dimethylol propionic acid…
Abstract
Purpose
The purpose of this paper is to synthesise a novel wet-rubbing fastness improver with diphenylmethane diisocyanate (MDI), polyethylene glycol (PEG), dimethylol propionic acid (DMPA), diethylenetriamine and epichlorohydrin.
Design/methodology/approach
The synthetic reaction was carried out through three steps: pre-polymerising, chain-extending and chemically modifying. The influence of monomers dosage and ratio, temperature and time on reaction system and wet-rubbing fastness of reactive dye is studied. The target product was characterised by transform infrared spectroscopy analysis.
Findings
The optimum synthetic process condition of the improver is as follows: reaction temperature 100°C; pre-polymering time 2.5 hours with R value [n(NCO): n(OH)] 1.35 and DMPA 7 per cent (on percentage of total moles of MDI and PEG); chain-extending time 30 minutes with diethylenetriamine 1.5 per cent (on percentage of total moles of MDI and PEG); modifying time 2 hours with diethylenetriamine : epichlorohydrin = 1:2 (mole ratio).
Practical implications
The synthetic product is a three-functions-in-one (filming, salt-forming and cross-linking) wet-rubbing fastness improver which can obviously improve the wet-rubbing fastness of reactive dyes from Grade 2-3 to Grade 4.
Originality/value
The wet-rubbing fastness improver is novel and could find numerous applications in dyeing and finishing.
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Mohammad Mehralian, Zahra Goodarzvand Chegini and Maryam Khashij
This study aims to activated carbon prepared from pistachio waste by using phosphoric acid as chemical activator agent. Activated carbon adsorbents were prepared from pistachio…
Abstract
Purpose
This study aims to activated carbon prepared from pistachio waste by using phosphoric acid as chemical activator agent. Activated carbon adsorbents were prepared from pistachio waste by using phosphoric acid as chemical activator agent.
Design/methodology/approach
The optimum conditions for the highest adsorption performance were determined by central composite design (CCD). The adsorbent was used for the adsorption of dye reactive black 5 (RB5), and the parameters affecting the adsorption were discussed like pH, initial concentration, contact time and adsorbent dosage. The adsorbent synthesized has been characterized by FTIR spectroscopy and scanning electron microscopy. The kinetic models including pseudo-first-order, pseudo-second-order and intraparticle diffusion with Langmuir and Freundlich isotherm models were applied to investigate the kinetic and isotherms parameters.
Findings
When the dye concentration is 10 mg/L, RB5 dye removal rates reach 87.5 per cent. Moreover, the adsorption process of RB5 follows the pseudo-second-order kinetics and the Freundlich adsorption isotherm.
Practical implications
This study provided a simple and effective way to prepare activated carbon adsorbents from pistachio wastes. This way was conductive to protect environmental from a huge amount of agricultural waste produced and subsequent application for removal of pollutants from aqueous solutions.
Originality/value
The activated carbon adsorbents are prepared via chemical activation, which is prepared with pistachio wastes. There are two main innovations: one is that the novel adsorbents are prepared successfully by waste and the other is that the optimized conditions are designed by CCD.
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Abdul Azeem, Sharjeel Abid, Noman Sarwar, Shahzaib Ali, Ahsan Maqsood, Rashid Masood and Tanveer Hussain
The purpose of this study is to improve the mechanical properties and reduce the stiffness/harshness of fabric associated with the pigment dyeing of textiles.
Abstract
Purpose
The purpose of this study is to improve the mechanical properties and reduce the stiffness/harshness of fabric associated with the pigment dyeing of textiles.
Design/methodology/approach
The fabric was pigment dyed with the addition of three different softeners and binders. The fabric was then analyzed to have improved textile properties by measuring tear strength, bending length, crocking and washing fastness tests.
Findings
The conventional route of pigment dyeing (without any softener) imparted poor mechanical and rubbing fastness. The softener-added recipe provided better mechanical, rubbing and washing fastness, and the stiffness values were oppressed as well.
Practical implications
Because of reduced stiffness, increased fastness and mechanical properties, the use of softener with pigment dyeing can improve the market values and satisfaction of the dyed fabrics. The finished product would also have better life and endurance. The process can be modified easily to have a better end-product with a negligible cost addition in industrial process, as softeners are cheap and used in low (10-20 g/l) in industrial settings without affecting the required shades.
Originality/value
This is the first report, to the best of the author’s knowledge, on the optimization of pigment dyeing of PC fabric with the addition of Helizarin and perapret softeners in dyeing bath.
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Water is a vital natural resource without which life on earth would be impossible. Properties of synthetic dyes like high stability and noxious nature make it difficult to remove…
Abstract
Purpose
Water is a vital natural resource without which life on earth would be impossible. Properties of synthetic dyes like high stability and noxious nature make it difficult to remove them from the effluent. This review focuses on the removal of synthetic dyes using nanoparticles (NPs) based on the adsorption principle.
Design/methodology/approach
Adsorption technique is widely used to remove synthetic dyes from their aqueous solution for decades. Synthetic dye removal using NPs is promising, less energy-intensive and has become popular in recent years. NPs are in high demand for treating wastewater using the adsorption principle due to their tiny size and vast surface area. To maximise environmental sustainability, the utilisation of green-produced NPs as efficient catalysts for dye removal has sparked attention amongst scientists.
Findings
This review has prioritised research and development of optimal dye removal systems that can be used to efficiently remove a large quantity of dye in a short period while safeguarding the environment and producing fewer harmful by-products. The removal efficiency of synthetic dye using different NPs in wastewater treatment varies mostly between 75% to almost 100%. This review will aid in the scaling up of the wastewater treatment process.
Research limitations/implications
There is a lack of research emphasis on the safe disposal of NPs once the reuse efficiency significantly drops. The relevance of cost analysis is equally critical, yet only a few papers discuss cost-related information.
Originality/value
Comprehensive and planned research in this area can aid in the development of long-term wastewater treatment technology to meet the growing need for safe and reliable water emphasising reuse and desorption efficiency of the NPs.
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Abstract
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Abd-El Thalouth, J.I., Rekaby M. and El-Halwagy A.A.
An approach for discharge printing of cationised linen fabric has been examined. Accordingly, cationic sites are first added to the fibers via a pretreatment with different…
Abstract
An approach for discharge printing of cationised linen fabric has been examined. Accordingly, cationic sites are first added to the fibers via a pretreatment with different aliphatic quaternary ammonium salts. Then, the cationised linen fabric samples are printed by using two different styles. First, a direct dyeing process is represented in dry transfer printing by using disperse dyes. Then, the fabric is subjected to either white or colour discharge printing by using reactive dyes. Excellent white index and colour strength values are obtained for the discharge printed cationised linen fabric.
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Qiong Wang, Zeng-Lai Xu and Zhihong Cheng
The precise and sensitive methods for authentication and differentiation of natural and synthetic indigo dyes are required for assurance of textile safety and public health. This…
Abstract
Purpose
The precise and sensitive methods for authentication and differentiation of natural and synthetic indigo dyes are required for assurance of textile safety and public health. This study aims to develop a fast and simple method to distinguish natural indigo from synthetic one.
Design/methodology/approach
A static headspace gas chromatography-mass spectrometry (GC-MS) method was developed for identification of natural and synthetic indigo samples. Natural indigo samples prepared from three different plants and synthetic indigo samples from three famous manufacturers in China, were involved in this study, along with some nonindigo blue samples (such as direct blue, active blue and neutral blue). The yarns and fabrics dyed with natural and synthetic indigo were also analyzed by the GC-MS method.
Findings
High levels of aniline (21.87%–71.59%) or N-methylaniline (25.26%–38.73%) were detected only in synthetic indigo samples (1 g) using the static headspace GC-MS method. The yarns and fabrics dyed with the synthetic indigo were also detected with residual aniline (0.47%–14.86%) or N-methylaniline (6.59%–40.93%).
Originality/value
The results clearly demonstrated that aniline or N-methylaniline can be used a diagnostic marker for distinguishing natural indigo from synthetic indigo. The proposed static headspace GC-MS method is a rapid, simple and convenient approach for differentiation of natural and synthetic indigo, as well as for the yarns and fabrics dyed with synthetic indigo.
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Asfandyar Khan, Ahsan Nazir, Abdur Rehman, Maryam Naveed, Munir Ashraf, Kashif Iqbal, Abdul Basit and Hafiz Shahzad Maqsood
This review deals with the pros and cons of ultraviolet (UV) radiation on human beings and the role of textile clothing and the chemicals used for textiles to protect from their…
Abstract
Purpose
This review deals with the pros and cons of ultraviolet (UV) radiation on human beings and the role of textile clothing and the chemicals used for textiles to protect from their harmful effects.
Design/methodology/approach
UV radiation (UVR) which has further divided into UVA, UVB, and UVC. Almost 100% of UVC and major portion of UVB are bounced back to stratosphere by ozone layer while UVA enters the earth atmosphere. Excessive exposure of solar or artificial UVR exhibit potential risks to human health. UVR is a major carcinogen and excessive exposure of solar radiation in sunlight can cause cancer in the lip, skin squamous cell, basal cell and cutaneous melanoma, particularly in people with the fair skin.
Findings
This article aims to provide a comprehensive overview of the harmful effects of UVR on human skin, factors affecting UV irradiance and factors affecting UV protection offered by textile clothing.
Originality/value
Effect of fiber properties, yarn properties, fabric construction, fabric treatments and laundering has been reviewed along with the identification of gaps in the reported research. A comparison of inorganic and organic UV absorbers has also been given along with different testing and evaluation methods for UV protective clothing.
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Ramakrishnan G., Prakash C. and Janani G.
The purpose of this paper is to investigate plasma treatment for Tencel microfibre fabrics for possible improvement in various functional properties.
Abstract
Purpose
The purpose of this paper is to investigate plasma treatment for Tencel microfibre fabrics for possible improvement in various functional properties.
Design/methodology/approach
The plasma treated and untreated fabrics were dyed using reactive dyes and evaluated for comfort properties such as wicking, water vapour permeability and air permeability.
Findings
The various comfort properties of plasma treated and an untreated Tencel microfibre fabric have been studied. The wicking results showed a significant reduction in wicking time for plasma treated fabrics compared to untreated fabrics. The test results for water vapour permeability show no significant difference between plasma treated and untreated fabrics. The plasma treated samples show higher air permeability than untreated samples. In the wetting test, it is clearly seen that the plasma treated samples absorbed the water at a faster rate.
Originality/value
This research investigates plasma treatment for Tencel microfibre fabrics for possible improvement in various functional properties.
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Mazeyar Parvinzadeh Gashti, Rambod Rashidian, Arash Almasian and Ali Badakhshan Zohouri
In recent years, the textile industry has been required to develop new methods and technologies through introduction of some new materials in various processes rather than…
Abstract
Purpose
In recent years, the textile industry has been required to develop new methods and technologies through introduction of some new materials in various processes rather than employing the same conventional chemicals. The aim of this research was to investigate the changes induced on the cotton fibre by the nanoclay treatment using a pre‐treatment method.
Design/methodology/approach
The fibres were dyed with basic and direct dyes after the nanoclay pre‐treatment. Technical measurements were studied including Fourier‐transform infrared spectroscopy (FTIR), UV‐visible spectrophotometer, differential scanning calorimetry (DSC), thermal degradation analysis (TGA), scanning electron microscopy (SEM), moisture regain measurement (MRM), tensile strength test (TST), reflectance spectroscopy (RS) and fastnesses evaluation.
Findings
The intensity of the major peaks in FTIR spectra of the nanoclay treated sample is in favour of the chemical changes of the cellulose functional groups. Basic dyes showed a higher dyeability on the clay pre‐treated samples compared to raw materials. The results of the colour measurements showed that the more concentration of the clay mineral was used, the darker the colour of the dyed sample was. Some interesting results were obtained in the research.
Research limitations/implications
The nanoclay and a dispersing agent used in the present context were used as received. Besides, the type of the dispersing agent is important for preparation of a colloidal dispersion of nanoclay.
Practical implications
The method developed in this research provides a simple and practical solution for improving the dyeability of cotton with direct and basic dyes.
Originality/value
The method for enhancing the dyeability of cotton is novel and can be used in cotton processing with new properties.
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Onur Al, Recep Boncukcuoğlu and Sinan Güneysu
Cationic resin is widely used in decolouring of textile wastewaters. Tonnes of resin are used in sector, and disposal of resin is being a second waste problem. The purpose of this…
Abstract
Purpose
Cationic resin is widely used in decolouring of textile wastewaters. Tonnes of resin are used in sector, and disposal of resin is being a second waste problem. The purpose of this paper is to investigate the adsorption behaviour of the methylene blue cationic dye from aqueous solution on the cation exchanger Lewatit CNP80 to understand the regenerability of cation exchanger resin from textile wastewaters.
Design/methodology/approach
Cationic resin was used as an alternative low-cost adsorbent for removing methylene blue dye from textile wastewaters. The adsorption study was carried out in the batch mode. Batch adsorption studies were carried out to examine the effect of parameters such as methylene blue concentration, temperature, pH, resin dose, shaking speed and contact time.
Findings
It was observed that dye-removal capacity of resin was reached from 17 mgg−1 to 19.4 mgg−1 at 25 °C temperature, pH 5 in 15 min. At the appropriate range of parameters, it was observed that more than 98% removal efficiency was achieved for methylene blue dye, and also, this study was focussed on whether the resin regenerates. In regeneration studies, our purpose was to recover of non-regenerable exhausted cationic resin by NaOCl. Regeneration of Lewatit CNP80 was performed in five cycles. After regeneration, the authors tried to determine whether the adsorption capacity was affected by regeneration.
Originality/value
In this study, the authors focussed on regeneration studies. The aim is to find easy, low-cost regeneration agent. In conclusion, the authors found that NaOCl is eligible for regeneration studies. The exhausted resin was recovered by NaOCl, and the authors also tested 5th regeneration cycles. Sodium hypochlorite is not a common regeneration agent for adsorption studies. Generally, resin is regenerated by HCl or other regeneration agent products. As a result of that, operational cost was reduced, and the other thing that the authors want to emphasise is textile industry wastewater based high temperature; therefore, this regeneration study can easily work with textile industries.
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Kashif Iqbal, Amjed Javid, Abdur Rehman, Aisha Rehman, Munir Ashraf and Hafiz Affan Abid
This study aims to deal with the dyeing of nylon-/cotton-blended fabric in one bath using direct and acid dyes.
Abstract
Purpose
This study aims to deal with the dyeing of nylon-/cotton-blended fabric in one bath using direct and acid dyes.
Design/methodology/approach
The cellulose in cotton/nylon-blended fabric was chemically modified using 3-chloro-2-hydroxypropyl tri-methyl ammonium chloride (CHPTAC) as cationizing agent to impart positive charge on the cellulose. The modified and unmodified blended fabrics were dyed in a single bath with direct and acid dyes under various concentrations of 0.5, 1, 2, 4 and 6 per cent on the weight of fabric by exhaust method. The dyeing of modified and unmodified fabrics was characterized through the properties such as K/S and colorfastness to washing, rubbing and light.
Findings
The modified fabric exhibited higher color yield, comparable rubbing fastness and good washing fastness.
Originality/value
The dye uptake was maximum in a single-bath dyeing process of nylon-/cotton-blended fabrics without electrolyte addition, which minimizes the impact of dyes on environment.
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Monica Puri Sikka, Alok Sarkar and Samridhi Garg
With the help of basic physics, the application of computer algorithms in the form of recent advances such as machine learning and neural networking in textile Industry has been…
Abstract
Purpose
With the help of basic physics, the application of computer algorithms in the form of recent advances such as machine learning and neural networking in textile Industry has been discussed in this review. Scientists have linked the underlying structural or chemical science of textile materials and discovered several strategies for completing some of the most time-consuming tasks with ease and precision. Since the 1980s, computer algorithms and machine learning have been used to aid the majority of the textile testing process. With the rise in demand for automation, deep learning, and neural networks, these two now handle the majority of testing and quality control operations in the form of image processing.
Design/methodology/approach
The state-of-the-art of artificial intelligence (AI) applications in the textile sector is reviewed in this paper. Based on several research problems and AI-based methods, the current literature is evaluated. The research issues are categorized into three categories based on the operation processes of the textile industry, including yarn manufacturing, fabric manufacture and coloration.
Findings
AI-assisted automation has improved not only machine efficiency but also overall industry operations. AI's fundamental concepts have been examined for real-world challenges. Several scientists conducted the majority of the case studies, and they confirmed that image analysis, backpropagation and neural networking may be specifically used as testing techniques in textile material testing. AI can be used to automate processes in various circumstances.
Originality/value
This research conducts a thorough analysis of artificial neural network applications in the textile sector.