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A low-cost self-powered triboelectric nanogenerator sensor for detecting loosening bolt under impact loading

Yinhu Xi (School of Mechanical and Electrical Engineering, Anhui University of Science and Technology, Huainan, China)
Jinhui Deng (School of Mechanical and Electrical Engineering, Anhui University of Science and Technology, Huainan, China)
Baokun Li (School of Mechanical and Electrical Engineering, Anhui University of Science and Technology, Huainan, China and Guangxi Key Lab of Manufacturing System and Advanced Manufacturing Technology, Guilin, China)
Yanbiao Li (School of Mechanical Engineering, Zhejiang University of Technology, Hangzhou, China)
Haishun Deng (School of Mechanical and Electrical Engineering, Anhui University of Science and Technology, Huainan, China and Department of, Anhui Intelligent Mine Technology and Equipment Engineering Research Center, Huainan, China)

Industrial Lubrication and Tribology

ISSN: 0036-8792

Article publication date: 4 November 2024

Issue publication date: 21 November 2024

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Abstract

Purpose

The purpose of this study is to detect the bolt loosening under conditions of impact loading with a low-cost self-powered triboelectric nanogenerator sensor.

Design/methodology/approach

In this work, an Al/PTFE-based triboelectric nanogenerator (AP-TENG) is used as a sensor. A pendulum impact device and a force hammer were used to apply the impact loads. The bolt status and the applied torque can be monitored under impact loading conditions by using the output voltage results of the AP-TENGs.

Findings

The output voltage results of the current AP-TENG sensor under five different bolt torques, i.e. from 0.5 to 2.5 N m, were measured. The measurements revealed that a thicker buffer layer significantly contributed to the generation of higher voltages. Besides, the AP-TENG was also used to light ten commercial green LEDs in series, and the brightness of the LEDs was high enough even for the daytime, which showed that it can be used as the alarm device. In addition, a sudden loose test was also carried out, and the obvious voltage spikes can be seen without the external impact. The force hammer impact tests have expanded the application scope of the AP-TENG in the bolt loosening detection.

Originality/value

The bolt loosening monitoring is important and useful for the safe operation. The application of TENG technology for detecting bolt loosening remains relatively unexplored. In addition, ten commercial green LEDs can be driven by the AP-TENG sensor, which can be used for the early warning of the bolted loosening status.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-06-2024-0216/

Keywords

Acknowledgements

The work was supported by Scientific Research Foundation for High-level Talents of Anhui University of Science and Technology [2022yjrc15], from the Key Project of National Natural Science Foundation of China [U21A20125, U21A20122], from the Key research and development projects of Anhui Province [2022a05020043], Natural Science Basic Research Program of Shaanxi [2021JM-405], and Xi’an Science and Technology Plan Project [22GXFW0103].

Citation

Xi, Y., Deng, J., Li, B., Li, Y. and Deng, H. (2024), "A low-cost self-powered triboelectric nanogenerator sensor for detecting loosening bolt under impact loading", Industrial Lubrication and Tribology, Vol. 76 No. 10, pp. 1263-1272. https://doi.org/10.1108/ILT-06-2024-0216

Publisher

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Emerald Publishing Limited

Copyright © 2024, Emerald Publishing Limited

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