Studies on thermal stress of lac‐polyvinyl butyral resin blends through specular reflectance spectra

Abstract

Purpose

To study the changes occurring in lac‐polyvinyl butyral (PVB) resin blends at molecular levels on baking the blends at 200°C for different intervals of time. It was also to ascertain the changes in key physico‐chemical parameters of these blends, before and after applying thermal stress on these blends.

Design/methodology/approach

Films of lac‐PVB blends, applied on tin panels were baked at 200°C for different time intervals. The FTIR spectra of the blends were recorded using specular reflectance spectroscopic techniques. The results obtained were compared and reported. The blends were also tested for different physico‐chemical parameters such as scratch hardness, flexibility, adhesion, acid resistance, etc.

Findings

On baking the blends of lac‐PVB resin at 200°C for different time intervals; fragmentation reaction, that is breakdown of products into small molecules, takes place in lac‐PVB blends. Side products such as acetic acid emerge on baking the blends. Probably hydrolysis of oxirane ring also takes place leading to the release of free alcoholic groups. The lac‐PVB blends do not show any improvement in scratch hardness and are also not resistant to the action of acids. The blends made by lac‐PVB resin baked at 200°C do not seem to be compatible as no improvement in any of the physico‐chemical parameters was seen.

Research limitations/implications

Mixtures of solvents were tried for dissolving the PVB resin. In most of the solvent mixtures, PVB resin forms big lumps and is not soluble so there is a need for universal solvent for dissolving the PVB resin. The spectral studies on lac‐PVB blends were conducted qualitatively, although desirable, quantitative studies could not be carried out, due to the inherent difficulties in handling the resins.

Practical implications

The parent resins in lac‐PVB blends (baked at 200°C) do not seem to be compatible with one another as there was no improvement in any of the physico‐chemical parameters of the lac‐PVB blends. For making lac‐PVB blends, low range of baking temperature may be tried.

Originality/value

In literature, there is not much evidence of making lac‐PVB blends. This paper is the first one in attempting to obtain and correlate FTIR spectra of the lac‐PVB blends with physico‐chemical changes of the blends. This paper also highlights the convenience of the method and the scope of sophisticated data analysis such as derivative spectrometry.

Citation

Bhatia, D., Alam, M. and Sarkar, P.C. (2007), "Studies on thermal stress of lac‐polyvinyl butyral resin blends through specular reflectance spectra", Pigment & Resin Technology, Vol. 36 No. 6, pp. 350-362. https://doi.org/10.1108/03699420710831773