Chao Zhen Yang, Zhiwei Guo and Changkun Xu
Frictions in cylinder liner-piston ring often cause an inevitable loss of energy loss in the diesel engine. This study aims at evaluating the effect of depths in the cylinder…
Abstract
Purpose
Frictions in cylinder liner-piston ring often cause an inevitable loss of energy loss in the diesel engine. This study aims at evaluating the effect of depths in the cylinder liner groove texture on friction, wear and sealing performances.
Design/methodology/approach
Five depths of groove texture cylinder liners (50, 100, 150, 200, 250 µm) were fabricated, and experiments were carried out using a special-purpose diesel engine tester. Comparative analyses of cylinder liner contact resistances, piston ring wear losses and surface appearances were conducted with respect to different surface textures and applied loads.
Findings
Under no-load conditions, the cylinder liner with a 100 deep thread groove can significantly improve sealing and optimize its lubrication performance. On the other hand, the sealing is highly correlated with the depth of groove and the load within the cylinder liner. Under loaded conditions, the thread groove has less effect on the sealing performance.
Originality/value
The findings can provide feasible basis for the tribological design and production of diesel engines.
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Tong Zhang, Zhiwei Guo, Xuefei Li and Zumin Wu
This study aims to investigate the potential of wood as a water-lubricated bearing material, determine the factors influencing the water-lubricated properties of wood and identify…
Abstract
Purpose
This study aims to investigate the potential of wood as a water-lubricated bearing material, determine the factors influencing the water-lubricated properties of wood and identify suitable alternatives to Lignum vitae.
Design/methodology/approach
Three resource-abundant wood species, Platycladus orientalis, Cunninghamia lanceolata and Betula platyphylla, were selected, and their properties were compared with those of Lignum vitae. The influencing mechanism of the tribological properties of different woods under water lubrication was thoroughly analyzed, in conjunction with the characterization and testing of mechanical properties, micromorphology and chemical composition.
Findings
The findings reveal that the mechanical properties and inclusions of wood are the primary factors affecting its tribological properties, which are significantly influenced by the micromorphology and chemical composition. The friction experiment results demonstrate that Lignum vitae exhibits the best tribological properties among the four wood species. The tribological properties of Platycladus orientalis are comparable to those of Lignum vitae, being only 17.1% higher. However, it is noted that higher mechanical properties can exacerbate the wear of the grinding pair.
Originality/value
The originality of this study lies in the combination of friction experiments and wood performance tests to identify the factors contributing to the superior water lubrication performance of wood, thereby guiding the application and improvement of different wood types in water-lubricated bearings.
Peer review
The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2024-0284/
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Jiazhi Miao, Yongqing Li, Xiang Rao, Libao Zhu, Zhiwei Guo and Chengqing Yuan
The emission from marine engines has a crucial effect on energy economy and environment pollution. One of the effective emission reduction schemes is to minimize the friction loss…
Abstract
Purpose
The emission from marine engines has a crucial effect on energy economy and environment pollution. One of the effective emission reduction schemes is to minimize the friction loss of main friction pairs such as cylinder liner-piston ring (CLPR). Micro-groove textures were designed to accomplish this aim.
Design/methodology/approach
The authors experimentally investigated the effects of micro-groove textures at different cylinder liner positions. The micro-groove texture was fabricated on samples by chemical etching and cut from the real CLPR pair. Sliding contact tests were conducted by a reciprocation test apparatus.
Findings
The average friction coefficient of grooves at 30° inclination were reduced up to 58.22% and produced better tribological behavior at most conditions. The operating condition was the critical factor that determined the optimum texture pattern. The surface morphology indicated that textures could produce smoother surfaces and less scratches as compared with the untextured surface.
Originality/value
Inclined grooves and V-grooves were designed and applied to real CLPR pairs. The knowledge obtained in this study will lead to practical basis for tribological design and manufacturing of CLPR pair in marine diesel engines.
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Zumin Wu, Chenxing Sheng, Zhiwei Guo, Yifei Li, Reza Malekian and Zhixiong Li
Water-lubricated bearings can significantly reduce the pollution to environment because the traditional oil lubricant is replaced by water in the bearings. The ultrahigh molecular…
Abstract
Purpose
Water-lubricated bearings can significantly reduce the pollution to environment because the traditional oil lubricant is replaced by water in the bearings. The ultrahigh molecular weight polyethylene (UHMWPE) has proven to be effective and reliable for the manufacturing of water-lubricated bearings. However, limited work has been done to address the improvement of the tribological performance of the UHMWPE-based water-lubricated bearings using surface texture processing. This paper aims to investigate the effects of bar-grooved surface on the tribological performance improvement of UHMWPE-based water-lubricated bearings.
Design/methodology/approach
For the first time, the bar grooves were processed on the surfaces of UHMWPE-based water-lubricated bearings. The CBZ-1 friction and wear tester have been used to test the wear and friction performance of the bearing samples. The LI laser interference surface contour graph and the digital microscope have been used to measure the surface morphology of the specimens. The tribological characteristics of the tested bearings were analyzed.
Findings
With bar grooves added on the surfaces of the specimens, the friction coefficient of the specimens were lower than that of the specimens without surface texture processing; the wear quantity of the two kinds of specimens were almost the same; by using the LI laser interference surface contour graph and the digital microscope to measure the surface morphology of the specimens, the furrows of the specimens with bar grooves were narrower and shallower than that of the specimens without bar grooves.
Practical implications
The paper implicates that the surface texture processing using bar grooves can reduce the friction coefficient and prolong the service life of the water-lubricated bearings in practical applications.
Originality/value
This paper fulfills an identified need to provide important theoretical and experimental support to the design of water-lubricated bearings in practical applications.
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Xin Liu, Hang Zhang, Pengbo Zhu, Xianqiang Yang and Zhiwei Du
This paper aims to investigate an identification strategy for the nonlinear state-space model (SSM) in the presence of an unknown output time-delay. The equations to estimate the…
Abstract
Purpose
This paper aims to investigate an identification strategy for the nonlinear state-space model (SSM) in the presence of an unknown output time-delay. The equations to estimate the unknown model parameters and output time-delay are derived simultaneously in the proposed strategy.
Design/methodology/approach
The unknown integer-valued time-delay is processed as a latent variable which is uniformly distributed in a priori known range. The estimations of the unknown time-delay and model parameters are both realized using the Expectation-Maximization (EM) algorithm, which has a good performance in dealing with latent variable issues. Moreover, the particle filter (PF) with an unknown time-delay is introduced to calculated the Q-function of the EM algorithm.
Findings
Although amounts of effective approaches for nonlinear SSM identification have been developed in the literature, the problem of time-delay is not considered in most of them. The time-delay is commonly existed in industrial scenario and it could cause extra difficulties for industrial process modeling. The problem of unknown output time-delay is considered in this paper, and the validity of the proposed approach is demonstrated through the numerical example and a two-link manipulator system.
Originality/value
The novel approach to identify the nonlinear SSM in the presence of an unknown output time-delay with EM algorithm is put forward in this work.
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Xuemei Liu, Zhiwei Zhu, Zheng Liu and Chunyan Fu
This study, based on construal level theory, aims to examine the influential mechanism of leader empowerment behaviour on employee creativity. Specifically, it examines the…
Abstract
Purpose
This study, based on construal level theory, aims to examine the influential mechanism of leader empowerment behaviour on employee creativity. Specifically, it examines the mediating role of cognitive flexibility between leader empowerment behaviour and employee creativity, along with the moderating effect of consideration of future consequences (CFC) on this linkage.
Design/methodology/approach
A two time-point survey study (n = 214) was conducted to collect information from leaders and employees in terms of mutual evaluation in several Chinese industries. To effectively avoid common source bias, this survey was conducted through pairing leaders and employees. During the survey, the supervisors and subordinates were double-blinded. Correlation analysis and hierarchical regression analysis were used to test the research hypotheses.
Findings
Firstly, leader empowerment behaviour can significantly predict employee creativity. Second, cognitive flexibility plays a partial mediating role in the linkage between leader empowerment behaviour and employee creativity. Thirdly, CFC moderates the relationship between leadership empowerment behaviour and cognitive flexibility. The mediating role of cognitive flexibility underlies the overall moderating effect of CFC on the relationship between leader empowerment behaviour and employee creativity.
Research limitations/implications
We used construal level theory to explain the influence of the mechanism of leader empowerment behaviour on employee creativity. In this manner, this study bridges the gap between theory and practice, as well as enriching the research on leader empowerment behaviour and employee creativity, especially in the Chinese context. Moreover, our study has several practical managerial implications, based on the importance of employee creativity. It inspires the implementation of leader empowerment behaviour, cultivation of employee creativity and introduction of several procedures.
Originality/value
This paper discusses the influential mechanism of leader empowerment behaviour on employee creativity from a new perspective and explains the process of encouraging employee creativity through information-processing methods. It mainly highlights the application of construal level theory to discuss employee creativity and develops a new research frame for employee creativity. Leaders can raise employee creativity through leader empowerment behaviour.
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Abstract
Purpose
The purpose of this paper is to explore what organizational adaptability means in the digitized context and to discuss how manufacturing companies achieve organizational adaptability during the digital transformation process.
Design/methodology/approach
By conducting semi-structured interviews and acquiring archive data from a typical Chinese manufacturing company, this paper gathers extensive data. Based on this, a single-case study methodology is used to investigate organizational adaptability in digital transformation.
Findings
This study identifies the process by which companies achieve organizational adaptability during digital transformation and deconstructs organizational adaptability into three dimensions: structural adaptability, operational adaptability and governance adaptability. This study also explores how organizational adaptability is affected by digital capabilities.
Originality/value
This study proposes a process model to demonstrate how organizational adaptability may be attained during digital transformation and redefines organizational adaptability in the context of digitization.
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Chenxia Zhou, Zhikun Jia, Shaobo Song, Shigang Luo, Xiaole Zhang, Xingfang Zhang, Xiaoyuan Pei and Zhiwei Xu
The aging and deterioration of engineering building structures present significant risks to both life and property. Fiber Bragg grating (FBG) sensors, acclaimed for their…
Abstract
Purpose
The aging and deterioration of engineering building structures present significant risks to both life and property. Fiber Bragg grating (FBG) sensors, acclaimed for their outstanding reusability, compact form factor, lightweight construction, heightened sensitivity, immunity to electromagnetic interference and exceptional precision, are increasingly being adopted for structural health monitoring in engineering buildings. This research paper aims to evaluate the current challenges faced by FBG sensors in the engineering building industry. It also anticipates future advancements and trends in their development within this field.
Design/methodology/approach
This study centers on five pivotal sectors within the field of structural engineering: bridges, tunnels, pipelines, highways and housing construction. The research delves into the challenges encountered and synthesizes the prospective advancements in each of these areas.
Findings
The exceptional performance of FBG sensors provides an ideal solution for comprehensive monitoring of potential structural damages, deformations and settlements in engineering buildings. However, FBG sensors are challenged by issues such as limited monitoring accuracy, underdeveloped packaging techniques, intricate and time-intensive embedding processes, low survival rates and an indeterminate lifespan.
Originality/value
This introduces an entirely novel perspective. Addressing the current limitations of FBG sensors, this paper envisions their future evolution. FBG sensors are anticipated to advance into sophisticated multi-layer fiber optic sensing networks, each layer encompassing numerous channels. Data integration technologies will consolidate the acquired information, while big data analytics will identify intricate correlations within the datasets. Concurrently, the combination of finite element modeling and neural networks will enable a comprehensive simulation of the adaptability and longevity of FBG sensors in their operational environments.
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Weihua Zhang, Yuanchen Zeng, Dongli Song and Zhiwei Wang
The safety and reliability of high-speed trains rely on the structural integrity of their components and the dynamic performance of the entire vehicle system. This paper aims to…
Abstract
Purpose
The safety and reliability of high-speed trains rely on the structural integrity of their components and the dynamic performance of the entire vehicle system. This paper aims to define and substantiate the assessment of the structural integrity and dynamical integrity of high-speed trains in both theory and practice. The key principles and approaches will be proposed, and their applications to high-speed trains in China will be presented.
Design/methodology/approach
First, the structural integrity and dynamical integrity of high-speed trains are defined, and their relationship is introduced. Then, the principles for assessing the structural integrity of structural and dynamical components are presented and practical examples of gearboxes and dampers are provided. Finally, the principles and approaches for assessing the dynamical integrity of high-speed trains are presented and a novel operational assessment method is further presented.
Findings
Vehicle system dynamics is the core of the proposed framework that provides the loads and vibrations on train components and the dynamic performance of the entire vehicle system. For assessing the structural integrity of structural components, an open-loop analysis considering both normal and abnormal vehicle conditions is needed. For assessing the structural integrity of dynamical components, a closed-loop analysis involving the influence of wear and degradation on vehicle system dynamics is needed. The analysis of vehicle system dynamics should follow the principles of complete objects, conditions and indices. Numerical, experimental and operational approaches should be combined to achieve effective assessments.
Originality/value
The practical applications demonstrate that assessing the structural integrity and dynamical integrity of high-speed trains can support better control of critical defects, better lifespan management of train components and better maintenance decision-making for high-speed trains.
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The purpose of this paper is to seek a surfactant or template-free, simple and green method to fabricate NiO nanobelts and to find an effective technique to detect the ethanol…
Abstract
Purpose
The purpose of this paper is to seek a surfactant or template-free, simple and green method to fabricate NiO nanobelts and to find an effective technique to detect the ethanol vapor at room temperature.
Design/methodology/approach
NiO nanobelts with high aspect ratio and dispersive distribution have been synthesized by a template-free hydrothermal reaction at 160°C for 12 h. The products are studied by X-ray diffraction (XRD), energy dispersive spectroscopY, scanning electron microscopy, atomic force microscopy, high-resolution transmission electron microscopy, selective area electron diffractio and X-ray photoelectron spectroscopy. In particular, the room-temperature ethanol sensitivity of NiO nanobelts is investigated by the surface photo voltage (SPV) technique.
Findings
The prepared NiO nanobelts is single crystalline bunsenite structure with the length of approximately 10 μm and the diameter of approximately 30 nm. The atomic ratio of “Ni” to “O” is 0.92:1. When the concentration of ethanol vapor reaches 100 ppm, the sensitivity of NiO nanobelts is 7, which can meet the commercial demanding of ethanol gas sensor.
Originality/value
The NiO nanobelts can be obtained by a template-free, simple and green hydrothermal reaction at 160°C for 12 h. The NiO nanobelts-based gas sensor is a promising candidate for the application in ethanol monitoring at room temperature by SPV technique.