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Article
Publication date: 11 June 2018

Zhijia Dong, Gaoming Jiang, Guoming Huang and Honglian Cong

The virtual display of 3D garment is one of the most important features in a computer-aided garment design system. The purpose of this paper is to present a novel web-based 3D…

413

Abstract

Purpose

The virtual display of 3D garment is one of the most important features in a computer-aided garment design system. The purpose of this paper is to present a novel web-based 3D virtual display framework for the online design of warp-knitted seamless garment using the latest WebGL and HTML5 technologies.

Design/methodology/approach

Based on the feature-based parametric 3D human body model, the 3D model of skin-tight warp-knitted seamless garment is established using the geometric modeling method. By applying plane parameterization technology, the 3D garment model is then projected into corresponding 2D prototype pattern and a texture-mapping relationship is obtained. Finally, an online 3D virtual display application framework for warp-knitted seamless garment is implemented on modern WebGL-enabled web browsers using the latest WebGL and HTML5 technologies, which allow garment designers to globally access without installing any additional software or plugin.

Findings

Based on the 2D/3D model of warp-knitted seamless garment, an online 3D virtual display application running on modern WebGL-enabled web browser is implemented using the latest Javascript, WebGL and HTML5 technologies, which is proven to be an effective way for building the web-based 3D garment CAD systems.

Originality/value

This paper provides a parametric design method for warp-knitted seamless garment 2D/3D model, and web-based online virtual display of 3D warp-knitted seamless garment is implemented for the first time, which establishes the foundation for the web-based online computer-aided warp-knitted seamless garment design system.

Details

International Journal of Clothing Science and Technology, vol. 30 no. 3
Type: Research Article
ISSN: 0955-6222

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Article
Publication date: 2 January 2024

Haisang Liu, Gaoming Jiang and Zhijia Dong

The warp-knitted fully-formed shorts are one kind of fully-formed garments knitted by a double-needle bar machine, which is widely used in the medical field. Because of its…

123

Abstract

Purpose

The warp-knitted fully-formed shorts are one kind of fully-formed garments knitted by a double-needle bar machine, which is widely used in the medical field. Because of its distinctive forming method, designers are unable to grasp the final effect of the product accurately during the design process. The purpose of this paper is to clarify a visible 3D simulation method in the design process along with the knitting method and structure characteristics, which is reflected in the final product effect.

Design/methodology/approach

This study introduces a simulation process for warp-knitted fully-formed fabric from an input 3D surface model group. Stitch mesh models are established according to the garment structure and the triangle index of the garment model that swchape-controlling points belong to is calculated. The garment model group includes a 2D plate and a 3D model, between which there is a space coordinate transformation relationship. The study makes use of the 3D tubes to connect the coordinate points in order and render the tubes in real yarn colors. The effects of two parameters, radial segment and tubular segment, are analyzed and decided to obtain a fine surface within a reasonable rendering time.

Findings

A stereoscopic simulation process from flat fabric to 3D product is realized using computer graphics technology. The warp-knitted fully-formed short is shown during the design process within a short time by setting the rendering parameters of tubular segments (ts = 125) and radial segments (rs = 6).

Originality/value

Visual simulation for the shorts provides a time-saving and resource-saving method for structure design and parameter modification before knitting. There is no need to knit samples repeatedly to satisfy demand, which indicates that it is a saver of time and resources.

Details

International Journal of Clothing Science and Technology, vol. 36 no. 1
Type: Research Article
ISSN: 0955-6222

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Article
Publication date: 21 July 2020

Haisang Liu, Gaoming Jiang, Zhijia Dong, Fenglin Xia and Honglian Cong

The size prediction of garment is an important part in the process of the garment design and production, and it is also one of the most important features in warp-knitted…

716

Abstract

Purpose

The size prediction of garment is an important part in the process of the garment design and production, and it is also one of the most important features in warp-knitted computer-aided design system. The purpose of this paper is to realize the auto-generation of the garment templates using JavaScript and WebGL technologies, based on the prediction of the size of warp-knitted seamless sportswear.

Design/methodology/approach

The warp-knitted jacquard technology is used to produce the warp-knitted seamless sportswear, which is divided into suits and tights. In order to achieve the purpose of this study, the dimensions of four kinds of jacquard patterns knitted under different knitting conditions are measured and the crosswise and longitudinal size shrinkage percentages are also calculated. Then, the relationship between the yarn count and the drawing density as well as the size shrinkage percentage is studied and a size prediction model for warp-knitted jacquard fabric is established. Next, according to the results of the size calculation, the point positions of the garment boundary in the mathematical coordinate system is determined. The color formula is built by the two-dimensional mathematical matrix. Finally, combined with the coordinate position and color information, the template can be drawn automatically.

Findings

Based on the size prediction model of warp-knitted garment, the template generation of warp-knitted full-form sportswear on WebGL-enabled web browser is realized, which is proven to be an effective computer-aided design method for warp-knitted garments.

Research limitations/implications

Because of limited researches, only two groups of yarns and four kinds of jacquard patterns were studied. A vaster database should be built and smooth curve, accurate coordinate needs to be optimized in the further research.

Practical implications

The size prediction model for warp-knitted jacquard garment and garment template auto-generation of warp-knitted computer-aided design system will simplify the fabric technical design process, shorten design time and improve the efficiency of new product development.

Social implications

The size prediction model for warp-knitted jacquard garment and garment template auto-generation of warp-knitted computer-aided design system will provide the industries a guidance for new sample development and it also can shorten the development time and lower cost.

Originality/value

This author analyzes the relationship between the size characteristics and knitting technology of warp-knitted jacquard patterns, proposes a model of size prediction and realizes the auto-drawing of the garment template in the warp-knitted CAD system, which provides a reference for the new product design and development of warp-knitted seamless sportswear.

Details

International Journal of Clothing Science and Technology, vol. 33 no. 1
Type: Research Article
ISSN: 0955-6222

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Article
Publication date: 1 September 2022

Fei Sun, Haisang Liu, Yuqin Din, Honglian Cong and Zhijia Dong

The purpose of this research is to propose a flexible sensor with a weft-knitted float stitch structure and to explore knitting techniques that allow conductive yarns to be…

206

Abstract

Purpose

The purpose of this research is to propose a flexible sensor with a weft-knitted float stitch structure and to explore knitting techniques that allow conductive yarns to be skin-tight and less exposed, reducing production processes and increasing productivity. Study its electrical conductivity in different yarn materials, knit processes and deformation ranges. The analysis is compared to provide some basis for the design of the electrodes.

Design/methodology/approach

The method includes five operations: (1) Analysis of the morphological appearance, tensile variation, fiber material properties and electrical conductivity of high-elastic and filament silver-plated conductive yarns. (2) Based on the knitting process of the floating yarn structure, three-dimensional modeling of the flexible sensor was carried out to explore the influence of knitting process changes on appearance characteristics. (3) The fabric samples are knitted by different silver-plated conductive yarns with different structures. Processing of experimental samples to finished size by advance shrinkage. (4) Measure the resistance of the experimental sample after the machine has been lowered and after pre-shrinking. Use the stretching machine to simulate a wearing experiment and measure the change in resistance of the sample in the 0–15% stretching range. (5) Analyze the influence factors on the conductive performance of the flexible sensor to determine whether it is suitable for textile flexible sensors.

Findings

For the float knitted flexible sensors, the floating wire projection is influenced by the elasticity of the fabric and the length of the floating wire. Compared to the plain knitted flexible sensors, it has less resistance variation and better electrical properties, making it suitable for making electrodes for textile structures. In addition, the knitting method is integrated with the intelligent monitoring clothing, which saves the process for the integration of the flexible sensor, realizes positioning and fixed-point knitting.

Practical implications

The sensor technology of the designed weft-knitted float structure is varied and can be freely combined and designed in a wide range. Within the good electrical conductivity, the flexible sensor can realize integrated knitting, positioning monitoring, integrating into the appearance of clothing. It can also focus on the wearing experience of wearable products so that the appearance of the monitoring clothing is close to the clothes we wear in our daily life.

Originality/value

In this paper, an integrated positioning knitting flexible sensor based on the weft knitting float structure is studied. The improved knitting process allows the sensing contact surface to be close to the skin and reduces the integration process. The relationship between the exposure of the silver-plated yarn on the clothing surface and the electrical conductivity is analyzed. Within a certain conductive performance, reduces the exposed area of the conductive yarn on the clothing surface and proposes a design reference for the flexible sensor appearance.

Details

International Journal of Clothing Science and Technology, vol. 35 no. 4
Type: Research Article
ISSN: 0955-6222

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Article
Publication date: 7 July 2020

Jialu Liang, Honglian Cong, Zhe Gao, Aijun Zhang and Zhijia Dong

The weft-knitted two-side jacquard fabric has the characteristics of complicated design principle and hard technical design. The purpose of this paper is to realize the…

350

Abstract

Purpose

The weft-knitted two-side jacquard fabric has the characteristics of complicated design principle and hard technical design. The purpose of this paper is to realize the computer-aided design of weft-knitted two-side jacquard fabric, and provide a certain reference for the development of this type of fabric.

Design/methodology/approach

The weft-knitted two-side jacquard fabric is divided into weft-knitted two-side similar pattern jacquard fabric and weft-knitted two-side independent pattern jacquard fabric. In order to achieve the purpose of this study, firstly, the structural characteristic of weft-knitted two-side jacquard fabric is analyzed. Then, the design principle of weft-knitted two-side jacquard fabric is studied. Next, the technical model of weft-knitted two-side jacquard fabric is established. Finally, the CAD flow chart of weft-knitted two-side jacquard fabric is proposed to realize the rapid product development.

Findings

Based on the above method, through the development example of weft two-side similar pattern jacquard fabric and weft two-side independent pattern jacquard fabric, the computer-aided design of the weft two-side jacquard fabric is verified.

Research limitations/implications

Because of limited research studies, three-dimensional computer-aided design of weft-knitted two-side jacquard fabric loop structure will be studied in the further research, and the technical design speed needs to be improved to meet the needs of large patterns and positioning patterns.

Practical implications

The computer-aided design of weft-knitted two-side jacquard fabric will offer a certain reference for product development, technical principles, performance research and computer simulation for the in-depth study of the fabric.

Social implications

The computer-aided design of weft-knitted two-side jacquard fabric will simplify the fabric design process and improve the efficiency of new fabric development, and provide the industries a time-saving and cost-saving approach for new fabrics development.

Originality/value

The author analyzes the structural characteristic of the fabric by the physical fabric, summarizes design principle of the fabric through production process, uses mathematical methods to establish a three-dimensional technical model of the fabric, and proposes the CAD flow chart of weft-knitted two-side jacquard fabric, which has good theoretical significance and practice of weft-knitted two-side jacquard fabric.

Details

International Journal of Clothing Science and Technology, vol. 33 no. 1
Type: Research Article
ISSN: 0955-6222

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Article
Publication date: 3 August 2015

Zhijia Dong, Gaoming Jiang, Zhiming Wu and Honglian Cong

The purpose of this paper is to develop a parametric design method for 3D human bodies to be used in computer-aided style design and the 3D presentations of warp-knitted seamless…

1733

Abstract

Purpose

The purpose of this paper is to develop a parametric design method for 3D human bodies to be used in computer-aided style design and the 3D presentations of warp-knitted seamless garment.

Design/methodology/approach

In order to obtain 3D human bodies of different sizes, all of which have been based on anthropometric measurement, a human body model template was constructed by importing vertices and facets information in an OBJ model file which had been exported from POSER. A parametric model was then established by extracting feature information from the template model using a method combining 3D geometry analysis and human semantic analysis; this information included the template model’s feature points and measurements. By applying a mesh deformation method, based on the radius basis function interpolation, to the template model, different size human bodies were then generated according to user-specific anthropometric measurements.

Findings

The test results validated the method presented in this paper as a useful and effective approach to generate diffident size human models from a template model by modifying anthropometric measurements, which establishes a foundation for the style design and 3D presentations of warp-knitted seamless garments.

Originality/value

This paper provides parametric design methods for generating bodies of varying size according to different anthropometric measurements in the 3D domain, which is the basis of style design and 3D presentation for warp-knitted seamless garments.

Details

International Journal of Clothing Science and Technology, vol. 27 no. 4
Type: Research Article
ISSN: 0955-6222

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Article
Publication date: 21 August 2024

Heyong Wang, Long Gu and Ming Hong

This paper aims to provide a reference for the development of digital transformation from the perspective of manufacturing process links.

163

Abstract

Purpose

This paper aims to provide a reference for the development of digital transformation from the perspective of manufacturing process links.

Design/methodology/approach

This paper applies canonical correlation analysis based on digital technology patents in the key links of manufacturing industries (product design, procurement, product manufacturing, warehousing and transportation, and wholesale and retail) and the related indicators of economic benefits of regions in China.

Findings

(1) The degree of digitalization of manufacturing process links is significantly correlated with economic benefits. (2) The improvement of the degree of digitalization in the “product design” link, the “warehousing and transportation” link, the “product manufacturing” link and the “wholesale and retail” link has significant impacts on the economic benefits of manufacturing industry. (3) The digital degree of the “procurement” link has no obvious influence on the economic benefits of manufacturing industry.

Practical implications

The research results can provide reference for the formulation and implementation of micro policies. The strategy of improving the level of digital transformation of key links of manufacturing industry is put forward to better promote both the digital transformation of manufacturing industry and economic development.

Originality/value

This paper innovatively studies the relationship between digitalization of manufacturing process links and economic benefits. The findings can provide theoretical and empirical support for the digital transformation of China's manufacturing industry and high-quality development of economy.

Details

Business Process Management Journal, vol. 31 no. 1
Type: Research Article
ISSN: 1463-7154

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