Yuquan Ni, Peng Guo, Chonggang Ren, Jicai Yin and Bingchuan Bian
The grain size and grain distribution mode have a significant impact on the tribological properties of Babbitt alloy. The purpose of this paper is to study the effect of…
Abstract
Purpose
The grain size and grain distribution mode have a significant impact on the tribological properties of Babbitt alloy. The purpose of this paper is to study the effect of differentiated SnSb grain size distribution on the improvement of tribological properties of Babbitt alloy.
Design/methodology/approach
Babbitt (marked by babbitt-cr), with a differentiated SnSb grain size distribution, was fabricated using a selective zone laser surface treatment. Bare Babbitt with coarse SnSb grain was marked as babbitt-c, and Babbitt with refined SnSb grain was marked as babbitt-r. The microstructure, microhardness and wettability of specimens were tested. The tribological properties of babbitt-c, babbitt-r and babbitt-cr were evaluated under dry and lubricated conditions.
Findings
The microstructure transforms from single coarse SnSb grain distribution or single refined SnSb grain distribution to differentiated SnSb grain size distribution, as a result of selective zone laser surface treatment. Among three specimens of microhardness, babbitt-cr showed the highest microhardness. The lipophilicity property of babbitt-cr was better compared to babbitt-c. A mixture of coarse and refined grain is beneficial to improve the tribological properties of Babbitt alloy under dry condition. Furthermore, compared with babbitt-c, the wear resistance of babbitt-cr was enhanced under lubricated condition. However, the anti-wear property of babbitt-cr was not significantly improved relative to babbitt-r with an increase in the loads.
Originality/value
The study demonstrates that modulated different grain size alternating distribution modes can improve the tribological properties of Babbitt alloy.
Peer review
The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-09-2022-0259/
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Yuquan Ni, Guangneng Dong, Qi Liu, Wei Wang and Yihong Li
Babbitt bush is easy to cause severe adhesive wear due to unexpected journal fall. This paper aims to improve wear resistance of Babbitt bush.
Abstract
Purpose
Babbitt bush is easy to cause severe adhesive wear due to unexpected journal fall. This paper aims to improve wear resistance of Babbitt bush.
Design/methodology/approach
A soft/hard hybrid surface mircoprofile of Babbitt alloy/steel was fabricated by a technology of laser texture combined with hot-pressing. The friction and wear performances of bare steel (steel-h), Babbitt bush on steel (steel-s) and Babbitt filled in dimples of steel (steel-hs) were conducted on a ball-on-disc tester under dry and lubricated conditions.
Findings
The results showed that wettability of steel-hs was enhanced by forming soft/hard hybrid surface. Compared with steel-s, the stability of friction coefficient curve of steel-hs was improved without increasing coefficient friction. The wear resistance of steel-hs was remarkably enhanced under dry and lubricated conditions.
Originality/value
The originality of this paper is as following: to improve the tribological properties and to prolong service life of steel-s, soft/hard hybrid surface of Babbitt filled in dimples of steel substrate was successfully fabricated by laser texturing combined with hot-pressing. This paper showed that the lipophilicity of steel-hs was best among those of steel-s and steel-h. Babbitt alloy as a soft filler on dimples of steel substrate improved anti-wear of steel-s remarkably. It provides a new way to fabricate Babbitt as bushing on steel substrate.
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Yuquan Ni, Nannan Sun, Guixiang Zhu, Shujie Liu, Jun Liu and Guangneng Dong
This paper aims to study different morphology Cu6Sn5 effect on Babbitt alloy tribological properties.
Abstract
Purpose
This paper aims to study different morphology Cu6Sn5 effect on Babbitt alloy tribological properties.
Design/methodology/approach
Different morphology Cu6Sn5 of Babbitt was conducted by different cooling modes. Bare Babbitt was marked by Babbitt-0, Babbitt modified by first cooling mode (marked by Babbitt-1) and Babbitt modified by second cooling mode (marked by Babbitt-2). The microstructure and microhardness of specimens were tested. Then, tribological properties of Babbitt-0, Babbitt-1 and Babbitt-2 were performed by reciprocating mode under lubricated condition.
Findings
The results showed that shape Cu6Sn5 of Babbitt was changed from mixed needle and star-like shape to short rod-like or granular shape. The microhardness of Babbitt-1 was highest than that of Babbitt-0 and Babbitt-2. Compared with Babbitt-0 and Babbitt-2, tribological properties of Babbitt-1 were better under lubricated condition due to short rod-like and sparse distribution of Cu6Sn5. Moreover, the simulation result of strain and stress of Babbitt-1 was lowest than that of Babbitt-0 and Babbitt-2.
Originality/value
Different morphology (shape and distributed) of Cu6Sn5 was obtained by different cooling modes. Modulated different forms of Cu6Sn5 around SnSb was beneficial to improve Babbitt alloy tribological properties.
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Liguo Qin, Hao Yang, Yuquan Ni and Guangneng Dong
This study aims to improve the tribological performance of Babbitt alloy under oil lubricant condition. Thus, the surface was treated into oleophobic state by modifying with low…
Abstract
Purpose
This study aims to improve the tribological performance of Babbitt alloy under oil lubricant condition. Thus, the surface was treated into oleophobic state by modifying with low surface energy fluorosilane (1H,1H,2H,2H-perfluorodecyltriethoxysilane). It is believed that the oleophobic surface offered excellent wear resistance of Babbitt-based tribo-pairs.
Design/methodology/approach
By modifying the Babbitt alloy with low surface energy fluorosilane and measuring the oil contact angle, the wetting behavior was evaluated. Using Pin on Disk tribometer, the tribological properties of bare Babbitt and modified Babbitt were quantified. The samples after the friction test were characterized by scanning electron microscope (SEM) and the anti-wear performance was evaluated under dry and oil lubrication conditions.
Findings
Results showed that oil contact angle of modified Babbitt was109° which was tripled compared to that of prime surface, which indicates the oleophobic behavior was greatly improved. Under dry conditions, the friction coefficient of the modified surface with different load conditions is slightly lower than that of the bare surface, while the friction coefficient of the modified surface under lubrication conditions is significantly decreased compared to that of the bare surface. Interestingly, under low load and high load, the wear rate of the modified Babbitt alloy surface is only 1/4 and 1/3 of that of the bare surface, respectively.
Originality/value
The work proposed an effective method to improve the Babbitt tribological performances and will lighten future ideas for the Babbitt alloy bearing with high wear resistance, which is beneficial to improve the service life of sliding bearings and has huge promotion and application value in the manufacture of sliding bearings.
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Liu Yinshui, Defa Wu, Xiaofeng He and Li Zhuangyun
The purpose of this paper is to present some design guidelines for the selection of the materials of the main frictional pairs in a water hydraulic piston pump.
Abstract
Purpose
The purpose of this paper is to present some design guidelines for the selection of the materials of the main frictional pairs in a water hydraulic piston pump.
Design/methodology/approach
In the research, a specified test bench that can simulate the typical frictional pairs in a water hydraulic piston pump was built. The friction and wear behaviors of the three pairs in the pump with different materials combinations were tested on the test bench. The tested materials included metal, engineering ceramics and plastics. Some surface engineering technologies including plasma surface spray, laser clad and heat treatment were applied and tested. The matching schemes included hard‐to‐hard (such as ceramics‐to‐ceramics) and hard‐to‐soft (such as metal‐to‐plastics, ceramics‐to‐plastics).
Findings
Some principles for the materials selection in a water hydraulic piston pump were obtained. According to the test results, the combination schemes for the main frictional pairs in a water hydraulic piston pump were proposed.
Originality/value
A test apparatus that could simulate the movement of main frictional pairs in a water hydraulic piston pump more really than the other general materials machines was developed. Some materials including metal, engineering ceramics and plastics and some engineering technologies were tested. The research described here is an important foundation for the development of a water hydraulic piston pump.