Yongyao Li, Guanyu Ding, Chao Li, Sen Wang, Qinglei Zhao and Qi Song
This paper presents a comprehensive pallet-picking approach for forklift robots, comprising a pallet identification and localization algorithm (PILA) to detect and locate the…
Abstract
Purpose
This paper presents a comprehensive pallet-picking approach for forklift robots, comprising a pallet identification and localization algorithm (PILA) to detect and locate the pallet and a vehicle alignment algorithm (VAA) to align the vehicle fork arms with the targeted pallet.
Design/methodology/approach
Opposing vision-based methods or point cloud data strategies, we utilize a low-cost RGB-D camera, and thus PILA exploits both RGB and depth data to quickly and precisely recognize and localize the pallet. The developed method guarantees a high identification rate from RGB images and more precise 3D localization information than a depth camera. Additionally, a deep neural network (DNN) method is applied to detect and locate the pallet in the RGB images. Specifically, the point cloud data is correlated with the labeled region of interest (RoI) in the RGB images, and the pallet's front-face plane is extracted from the point cloud. Furthermore, PILA introduces a universal geometrical rule to identify the pallet's center as a “T-shape” without depending on specific pallet types. Finally, VAA is proposed to implement the vehicle approaching and pallet picking operations as a “proof-of-concept” to test PILA’s performance.
Findings
Experimentally, the orientation angle and centric location of the two kinds of pallets are investigated without any artificial marking. The results show that the pallet could be located with a three-dimensional localization accuracy of 1 cm and an angle resolution of 0.4 degrees at a distance of 3 m with the vehicle control algorithm.
Research limitations/implications
PILA’s performance is limited by the current depth camera’s range (< = 3 m), and this is expected to be improved by using a better depth measurement device in the future.
Originality/value
The results demonstrate that the pallets can be located with an accuracy of 1cm along the x, y, and z directions and affording an angular resolution of 0.4 degrees at a distance of 3m in 700ms.
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Yongyao Li, Ming Cong, Dong Liu, Yu Du, Minjie Wu and Clarence W. de Silva
Rigid robotic hands are generally fast, precise and capable of exerting large forces, whereas soft robotic hands are compliant, safe and adaptive to complex environments. It is…
Abstract
Purpose
Rigid robotic hands are generally fast, precise and capable of exerting large forces, whereas soft robotic hands are compliant, safe and adaptive to complex environments. It is valuable and challenging to develop soft-rigid robotic hands that have both types of capabilities. The paper aims to address the challenge through developing a paradigm to achieve the behaviors of soft and rigid robotic hands adaptively.
Design/methodology/approach
The design principle of a two-joint finger is proposed. A kinematic model and a stiffness enhancement method are proposed and discussed. The manufacturing process for the soft-rigid finger is presented. Experiments are carried out to validate the accuracy of the kinematic model and evaluate the performance of the flexible body of the finger. Finally, a robotic hand composed of two soft-rigid fingers is fabricated to demonstrate its grasping capacities.
Findings
The kinematic model can capture the desired distal deflection and comprehensive shape accurately. The stiffness enhancement method guarantees stable grasp of the robotic hand, without sacrificing its flexibility and adaptability. The robotic hand is lightweight and practical. It can exhibit different grasping capacities.
Practical implications
It can be applied in the field of industrial grasping, where the objects are varied in materials and geometry. The hand’s inherent characteristic removes the need to detect and react to slight variations in surface geometry and makes the control strategies simple.
Originality/value
This work proposes a novel robotic hand. It possesses three distinct characteristics, i.e. high compliance, exhibiting discrete or continuous kinematics adaptively, lightweight and practical structures.
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Liming Zhai, Zhengwei Wang, Yongyao Luo and Zhongjie Li
The purpose of this paper is to analyze lubrication characteristics of a bidirectional thrust bearing in a pumped storage, considering the effect of the thermal elastic…
Abstract
Purpose
The purpose of this paper is to analyze lubrication characteristics of a bidirectional thrust bearing in a pumped storage, considering the effect of the thermal elastic deformation of the pad and collar.
Design/methodology/approach
This study used the fluid–solid interaction (FSI) technique to investigate the lubrication characteristics of a bidirectional thrust bearing for several typical operating conditions. The influences of the operating conditions and the thrust load on the lubrication characteristics were analyzed. Then, various pivot eccentricities were investigated to analyze the effects of the pivot position.
Findings
It is found that the effect of the radial tilt angle of the collar runner on the oil film is compensated for by the radial tilt of the pad. The central pivot support system is the main factor limiting the loads of bidirectional thrust bearings.
Originality/value
This paper has preliminarily revealed the lubrication mechanism of bidirectional tilting-pad thrust bearings. A three-dimensional FSI method is suggested to evaluate the thermal–elastic–hydrodynamic deformations of thrust bearings instead of the conventional method, which iteratively solves the Reynolds equation, the energy equation, the heat conduction equation and the elastic equilibrium equation.
Details
Keywords
Jingwei Cao, Liming Zhai, Yongyao Luo, Soo-Hwang Ahn, Zhengwei Wang and Yan Liu
The purpose of this paper is to reveal the transient thermo-elasto-hydrodynamic lubrication mechanism of a bidirectional thrust bearing in a pumped-storage unit, and to propose…
Abstract
Purpose
The purpose of this paper is to reveal the transient thermo-elasto-hydrodynamic lubrication mechanism of a bidirectional thrust bearing in a pumped-storage unit, and to propose the transient simulation method of two-way fluid-solid-thermal interaction of thrust bearing.
Design/methodology/approach
The transient fluid-solid-thermal interaction method is used to simulate the three-dimensional lubrication of the thrust bearing, during the start-up and shutdown process of a pumped storage unit. A pad including an oil hole is modelled to analyze the temporal variation of lubrication characteristics, such as the film pressure, thickness and temperature, during the transient operation process.
Findings
The injection of the high-pressure oil sufficiently affects the lubrication characteristics on film, in which the hysteresis phenomena were found between the start-up and shutdown possess.
Originality/value
This paper reveals the transient lubrication mechanism of tilting pad in a thrust bearing, by means of transient fluid-solid-thermal interaction method. Lubrication characteristics are simulated without assuming the temperature relationship between the oil film inlet and the outlet and the heat transfer on the pad free surface. This paper provides a theoretical basis for the safe design and stable operation of thrust bearings.
Details
Keywords
Lei Cao, Yexiang Xiao, Zhengwei Wang, Yongyao Luo and Xiaoran Zhao
The purpose of this paper is to study the pressure fluctuation characteristics in the sidewall gaps of a centrifugal dredging pump in detail and discover the excitation sources.
Abstract
Purpose
The purpose of this paper is to study the pressure fluctuation characteristics in the sidewall gaps of a centrifugal dredging pump in detail and discover the excitation sources.
Design/methodology/approach
An unsteady numerical simulation with shear–stress transport–scale-adaptive simulation (SAS-SST) model was conducted for a centrifugal pump considering the sidewall gaps. The numerical codes were validated by a model test carried out in China Water Resources Beifang Investigation, Design and Research Co., Ltd. Fast Fourier transform was used to obtain the frequency components of the pressure fluctuation.
Findings
Pressure fluctuation characteristics inside the pump were analyzed for a condition near the design point. In the sidewall gaps, the circumferential, radial and axial distribution of the pressure fluctuation amplitude follow different laws. The non-axisymmetrical distribution of pressure fluctuation in the sidewall gaps shows that the unsteady flow in the volute casing which has a non-axisymmetrical geometry imposes an evident effect on the flow field in the sidewall gaps and the interaction between the main flow and the clearance flow cannot be neglected. There are several frequency components appearing as the dominant frequencies at different locations in the sidewall gaps, but the relatively stronger pressure fluctuations are all dominated by the rotating frequency. It indicates that the rotating impeller, which originally makes the shrouds rotate, is the primarily excitation source of the pressure fluctuations in the sidewall gaps.
Originality/value
The pressure fluctuation characteristics in the sidewall gaps of centrifugal pumps were first comprehensively analyzed. Unsteady flows in the sidewall gaps should be considered during the design and operation of centrifugal pumps.
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Keywords
Jing Yang, Long Meng, Lingjiu Zhou, Yongyao Luo and Zhengwei Wang
Thermal power plants have many problems regarding noise and vibration. Previous studies have shown that such problems are often related to the fans. However, the internal flows…
Abstract
Purpose
Thermal power plants have many problems regarding noise and vibration. Previous studies have shown that such problems are often related to the fans. However, the internal flows are difficult to analyze to find the cause of vibration and noise in fans in actual tests. Therefore, the unsteady internal flow field in a centrifugal fan was simulated numerical to identify the source. This paper aims to present these issues.
Design/methodology/approach
The unsteady Reynolds‐averaged Navier‐Stokes equations with the SST k‐ω turbulence model were solved to simulate the flow within the entire flow path of the fan. The conservation of mass and moment and energy equations were used to solve the flow field distribution. The time‐dependent pressure pulsations on the impeller were analyzed for the dynamics problem. The finite volume method with the SIMPLEC algorithm was used to discretize the time‐dependent equations. The second‐order upwind scheme was used for the convection terms and the central difference scheme was chosen for the diffusion terms in the momentum and transport equations.
Findings
The numerical simulations illustrated the flow characteristics inside the double suction centrifugal fan. The predicted efficiency is almost the same as the experimental value. The estimated pressure and temperature fields are quite reasonable. The results showed that the interaction between the non‐uniform impeller flow and the fixed volute aroused the significant pressure fluctuations, which is an important source of vibration and noise in centrifugal machinery.
Research limitations/implications
It is assumed that there is no change in the density in the whole flow passage, and the predicted outlet temperature is about 1.15 per cent lower than the experimental result.
Originality/value
The simulation study indicates that the prediction of noise is possible by using pressure pulsation. It is recommended to control the pressure pulsation in the fans, to decrease the vibration and noise of thermal power plants.
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Liming Zhai, Yongyao Luo, Xin Liu, Funan Chen, Yexiang Xiao and Zhengwei Wang
The purpose of this paper is to analyze lubrication characteristics of a tilting pad thrust bearing considering the effect of the thermal elastic deformation of the pad and collar.
Abstract
Purpose
The purpose of this paper is to analyze lubrication characteristics of a tilting pad thrust bearing considering the effect of the thermal elastic deformation of the pad and collar.
Design/methodology/approach
This study used the fluid–solid interaction (FSI) technique to investigate the lubrication characteristics of a tilting pad thrust bearing for several typical operating conditions. The influences of the rotational speed, the thrust load and the oil supply temperature on the lubrication characteristics were analyzed.
Findings
The three-dimensional (3D) film model clearly shows that there is no pressure gradient but large temperature gradients across the film thickness. The wall heat transfer coefficients on the pad surfaces distribute in a very complex way and change within a large range. The rotational speed, the thrust load and the oil supply temperature have great but different influences on the lubrication characteristics.
Originality/value
This paper has preliminarily revealed the lubrication mechanism of the tilting-pad thrust bearings. The 3D FSI method is suggested to evaluate the thermal-elastic-hydrodynamic deformations of thrust bearings instead of the conventional method which iteratively solves the Reynolds equation, the energy equation, the heat conduction equation and the elastic equilibrium equation. Using FSI method, the heat transfer coefficients on the pad surfaces can be evaluated better.
Details
Keywords
Yongyao Luo, Zhengwei Wang, Jing Zhang, Jidi Zeng, Jiayang Lin and Guangqian Wang
Hydraulic instabilities are one of the most important reasons causing vibrations and fatigues in hydraulic turbines. The present paper aims to find the relationship between…
Abstract
Purpose
Hydraulic instabilities are one of the most important reasons causing vibrations and fatigues in hydraulic turbines. The present paper aims to find the relationship between pressure pulsations and fatigues of key parts of a Kaplan turbine.
Design/methodology/approach
3D unsteady numerical simulations were preformed for a number of operating conditions at high heads for a prototype Kaplan turbine, with the numerical results verified by online monitoring data. The contact method and the weak fluid‐structure interaction method were used to calculate the stresses in the multi‐body mechanism of the Kaplan turbine runner body based on the unsteady flow simulation result.
Findings
The results show that vortices in the vaneless space between the guide vanes and blades cause large pressure pulsations and vibrations for high heads with small guide vane openings. The dynamic stresses in the runner body parts are small for high heads with large guide vane openings, but are large for high heads with small guide vane openings.
Originality/value
A comprehensive numerical method including computational fluid dynamics analyses, finite element analyses and the contact method for multi‐body dynamics has been used to identity the sources of unit vibrations and key part failures.