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The purpose of this study is to address the issue that the traditional V-shaped ball valve profile shape is limiting the flow control characteristics in a series structure and to optimize the design profile by proposing an open-hole profile.

This paper proposes a Gaussian process regression surrogate model based on the genetic algorithm optimization of swarm intelligence, combined with the Expected Improvement point addition criterion, to optimize and correct the design profile. The flow regulation performance of the optimized V-shaped regulating ball valve is verified through a combination of numerical simulation and experiment.

The results demonstrate that the optimized V-shaped regulating ball valve has higher flow regulation accuracy and a more stable flow regulation process. After optimization, the flow characteristic curve of the spool is closer to the ideal equal percentage characteristic. The simulation results of the flow field are consistent with the experimental results.

The proposed method significantly reduces the optimization time, has higher efficiency and solves the problem that traditional optimization methods struggle with, which is ensuring optimal flow regulation performance. Compared to the traditional trial-and-error optimization method, the proposed method is more effective. The feasibility of the method is supported by experimental results.

This study aims to acquire the influence mechanism of gas film adaptive adjustment (GFAA) acted on the dynamic characteristics of spiral groove dry gas seal (S-DGS) and then propose a sealing stability enhancement measure.

The gas film dynamic stiffness and damping of S-DGS are obtained by numerically solving the transient Reynolds equation based on perturbation method and finite difference method. The dynamic coefficients in GFAA model and constant gas film thickness (CGFT) model are compared and analyzed.

There is the risk to misestimate the instability of DGS with rotational speed or medium pressure grows under the condition of CGFT assumption. Based on GFAA model, increasing balance ratio B properly is an effective measure to improve the stability of DGS. The balance ratio can stimulate the sensitivity of gas film dynamic coefficients to the variation of rotational speed. Increasing medium pressure in small balance ratio range will be conducive to reducing the risk of angular instability.

The influence mechanism of GFAA on S-DGS dynamic characteristics is analyzed. The interactions between rotational speed and balance ratio, medium pressure and balance ratio acted on gas film dynamic characteristics are explored based on the GFAA model.