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Article
Publication date: 6 August 2019

Jieren Guan, Xiaowei Zhang, Yehua Jiang and Yongnian Yan

This study aims to obtain the mechanistic insights for the fabrication of pure copper thin wall components by selective infrared (IR) laser melting (SLM) and correlated with…

534

Abstract

Purpose

This study aims to obtain the mechanistic insights for the fabrication of pure copper thin wall components by selective infrared (IR) laser melting (SLM) and correlated with microstructure development, microhardness, surface morphology and phase analysis. Experimental processes for single track and selection of substrate materials have been studied using a combination of different laser powers and scanning speeds.

Design/methodology/approach

SLM of pure copper was performed on a YONGNIAN Laser YLMS-120 SLM machine using an Nd: YAG fiber laser operating at 1,060 nm in the NIR region. Single-track experiments and processing parameters are investigated through different combinations of laser power and scanning speed. The microstructure of the fabricated pure copper samples by SLM technique was analyzed by means of X-ray diffraction, scanning electron microscope equipped with energy disperse spectrometer, optical microscope (OM) and micro-hardness tester.

Findings

Steel-based substrates were found suitable for pure copper manufacturing due to sufficient heat accumulation. The width of a single track was determined by liner energy density, showing discontinuities and irregular morphologies at low laser powers and high scanning speeds. As a result of instability of the molten pool induced by Marangoni convection, cracks and cavities were observed to appear along grain boundaries in the microstructure. The top surface morphology of SLM-processed component showed a streamflow structure and irregular shapes. However, the powder particles attached to side surface, which manifest copper powders, are even more sensitive to melt pool of contour track. The crystal phase characteristics of copper components indicated increasing crystallite size of a-Cu, and the decreasing intensity of diffraction peak was attributed to the presence of defects during SLM. The maximum relative density and microhardness were 82 per cent and 61.48 HV0.2, respectively. The minimum thickness of a pure copper thin wall component was 0.2 mm.

Originality/value

This paper demonstrated the forming mechanism and explored feasibility of pure copper thin wall parts by SLM technology in the NIR region. The surface morphology, microstructure and crystal structure were preliminary studied with laser processing parameters.

Details

Rapid Prototyping Journal, vol. 25 no. 8
Type: Research Article
ISSN: 1355-2546

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Article
Publication date: 4 December 2018

Zhentao Yuan, Yehua Jiang, Lu Li and Zulai Li

The purpose of this paper is to study the microstructure and the high-temperature tribology behavior of a high-speed steel (HSS) roller material with boron as the main alloy…

227

Abstract

Purpose

The purpose of this paper is to study the microstructure and the high-temperature tribology behavior of a high-speed steel (HSS) roller material with boron as the main alloy element under different heat treatments, aiming to provide some theoretical references for its engineering application.

Design/methodology/approach

The samples of high boron HSS were quenched at 900°C, 1,000°C, 1,050°C and 1,150°C. The microstructure, composition and phase composition of this new HSS were analyzed by OM, scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS) and X-ray diffractometer. The surface hardness and the tribology behavior under high temperature were measured by Rockwell hardness tester and the high-temperature friction and wear tester. The wear morphology was observed by SEM.

Findings

The high-temperature friction coefficient and the relative wear rate of the high boron HSS decrease first, then increase with the rise of the quenching temperature. When the quenching temperature is 1,050°C, both the friction coefficient (0.425) and the relative wear rate (79 per cent) are the smallest. Under the high-temperature friction environment, the high boron HSS mainly includes oxidation wear, adhesive wear and abrasive wear. The effect of abrasive wear is weakened gradually with the rise of the quenching temperature, and the high-temperature wear resistance is improved significantly. Compared with the traditional roll materials, the service life of the new high boron HSS is greatly improved. It is an ideal substitute product for the high chromium cast iron roll.

Originality/value

The boron element replaces other precious metals in high boron HSS, which has the advantage of low production cost, and it has a wide application in the field of roll materials. In this paper, the microstructure, the transformation of hard phases and the high-temperature tribology behavior of this new high boron HSS under different heat treatments were studied, aiming to provide some theoretical references for its engineering application.

Details

Industrial Lubrication and Tribology, vol. 71 no. 2
Type: Research Article
ISSN: 0036-8792

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Article
Publication date: 3 November 2020

Mehrnoush Sarafan, Brian Squire and Emma Brandon–Jones

Past research has shown that culture has significant effects on people's evaluation of and responses to risk. Despite this important role, the supply chain risk literature has…

812

Abstract

Purpose

Past research has shown that culture has significant effects on people's evaluation of and responses to risk. Despite this important role, the supply chain risk literature has been silent on this matter. The purpose of this paper is to examine the impact of cultural value orientations on managerial perception of and responses to a supply disruption risk.

Design/methodology/approach

The authors conduct a scenario-based experiment to investigate the effect of cultural value orientations – i.e. individualism-collectivism and uncertainty avoidance – on individuals' perception of risk and supplier switching intention in the face of a supply disruption.

Findings

The findings highlight the negative effect of individualism-collectivism on disruption risk perception and switching intention in high uncertain circumstances. However, these relationships are non-significant in relatively less uncertain situations. Moreover, the findings show that the impact of uncertainty avoidance on risk perception and supplier switching is positive and significant in both low and high uncertain circumstances.

Originality/value

Extant research has traditionally assumed that when confronted with disruption risks, managers make decisions using an economic utility model, to best serve the long-term objectives of the firm. This paper draws from advances of behavioural research to show that cultural value orientations influence such decisions through a mediating mechanism of subjective risk perception.

Details

International Journal of Operations & Production Management, vol. 40 no. 11
Type: Research Article
ISSN: 0144-3577

Keywords

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