Yanbing Ni, Biao Zhang, Wenxia Guo and Cuiyan Shao
The purpose of this paper is to develop a means of the kinematic calibration of a parallel manipulator with full-circle rotation.
Abstract
Purpose
The purpose of this paper is to develop a means of the kinematic calibration of a parallel manipulator with full-circle rotation.
Design/methodology/approach
An error-mapping model based on the space vector chain is formulated and parameter identification is proposed based on double ball-bar (DBB) measurements. The measurement trajectory is determined by the motion characteristics of this mechanism and whether the error sources can be identified. Error compensation is proposed by modifying the inputs, and a two-step kinematic calibration method is implemented.
Findings
The simulation and experiment results show that this kinematic calibration method is effective. The DBB length errors and the position errors in the end-effector of the parallel manipulator with full-circle rotation are greatly reduced after error compensation.
Originality/value
By establishing the mapping relationship between measured error data and geometric error sources, the error parameters of this mechanism are identified; thus, the pose errors are unnecessary to be measured directly. The effectiveness of the kinematic calibration method is verified by computer simulation and experiment. This proposed calibration method can help the novel parallel manipulator with full-circle rotation and other similar parallel mechanisms to improve their accuracy.
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Keywords
Yanbing Ni, Yizhang Cui, Shilei Jia, Chenghao Lu and Wenliang Lu
The purpose of this paper is to propose a method for selecting the position and attitude trajectory of error measurement to improve the kinematic calibration efficiency of a one…
Abstract
Purpose
The purpose of this paper is to propose a method for selecting the position and attitude trajectory of error measurement to improve the kinematic calibration efficiency of a one translational and two rotational (1T2R) parallel power head and to improve the error compensation effect by improving the properties of the error identification matrix.
Design/methodology/approach
First, a general mapping model between the endpoint synthesis error is established and each geometric error source. Second, a model for optimizing the position and attitude trajectory of error measurement based on sensitivity analysis results is proposed, providing a basis for optimizing the error measurement trajectory of the mechanism in the working space. Finally, distance error measurement information and principal component analysis (PCA) ideas are used to construct an error identification matrix. The robustness and compensation effect of the identification algorithm were verified by simulation and through experiments.
Findings
Through sensitivity analysis, it is found that the distribution of the sensitivity coefficient of each error source in the plane of the workspace can approximately represent its distribution in the workspace, and when the end of the mechanism moves in a circle with a large nutation angle, the comprehensive influence coefficient of each sensitivity is the largest. Residual analysis shows that the robustness of the identification algorithm with the idea of PCA is improved. Through experiments, it is found that the compensation effect is improved.
Originality/value
A model for optimizing the position and attitude trajectory of error measurement is proposed, which can effectively improve the error measurement efficiency of the 1T2R parallel mechanism. In addition, the PCA idea is introduced. A least-squares PCA error identification algorithm that improves the robustness of the identification algorithm by improving the property of the identification matrix is proposed, and the compensation effect is improved. This method has been verified by experiments on 1T2R parallel mechanism and can be extended to other similar parallel mechanisms.
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Yanbing Tang, Shengnian Wang, Yunpu Xu and Jingxu Ni
This paper aims to study the influence of the addition of calcium nitrite on the passive films of rebar to reveal what causes calcium nitrite to further prolong the durability…
Abstract
Purpose
This paper aims to study the influence of the addition of calcium nitrite on the passive films of rebar to reveal what causes calcium nitrite to further prolong the durability service life of the reinforced concrete structures.
Design/methodology/approach
A comprehensive experimental study of the passive films, such as components, surface morphologies, electric structure and compactness, was carried out in a saturated calcium hydroxide solution which is normally used to simulate concrete pore solution by using X-ray photoelectron spectroscopy, atomic force microscopy, Mott–Schottky and potentiostatic polarization, respectively.
Findings
The results showed that the passivation behavior of rebar has been changed dramatically by the addition of calcium nitrite. That is, the passive film formed in the solution with the addition of 10 g/L Ca(NO2)2 had less donor density (Nd), more positive plat potential, smoother surface and lower content of Fehydrox than that formed in the solution without Ca(NO2)2.
Originality/value
The study focuses on the passive films and provides a more clear cognition of the durability service life extension of the reinforced concrete structures caused by the addition of calcium nitrite.
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Wenlong Cai, Yongkang Zhang and Jianhang Liu
The purpose of this study is to reduce the cracks, pores and unfused defects in arc welding, improve the crystalline structure of the weld, refine its grains and improve the…
Abstract
Purpose
The purpose of this study is to reduce the cracks, pores and unfused defects in arc welding, improve the crystalline structure of the weld, refine its grains and improve the mechanical properties.
Design/methodology/approach
Taking E690 marine steel as the research object, the experiment adopts a new process method of laser forging coupled arc welding. Welding for comparative experiments. Experiments show that the “V”-shaped groove arc welding process has a larger fusion area, but has pores, the arc current is 168 A, the arc voltage is 28 V and the welding speed is 600 mm/min.
Findings
It can be seen from tensile tests that the coupling welding process has the highest tensile strength and yield strength, 872 MPa and 692 MPa, respectively, and the fracture elongation is 29.29%. The single-beam laser forging coupled arc welding process has a distance of laser and wire of 6–8 mm, a laser wavelength of 1,064 nm and the highest weld fusion ratio. The microhardness test shows that the average hardness of single-beam laser forging in the weld zone is 487.54 HV, which is 10.30% higher than that of arc welding. The average hardness in the fusion zone is 788.08 HV, which is 14.52% higher than that of the arc welding process.
Originality/value
The originality of the experiment: proposed a new process method of coupling arc repair for offshore steel forging; adopted a new process method of simultaneous coupling of single-beam short-pulse laser, double-beam short-pulse laser and arc welding; and obtained effect of pulsed laser and arc composite repair on porosity and fusion of E690 marine steel welds.