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The impact of the application of hollow structures through variations of infill patterns and their density on the tensile properties was considered. The mechanical properties of the parts have a significant influence on the behavior and reliability of the parts in exploitation.

In this paper, the mechanical properties of the additively manufactured ABS material were investigated depending on the FDM printing parameters, which relate both to process parameters such as printing velocity and layer thickness, but also to coupled influence with the change of specimen orientation, that is raster angle. A standard tensile test was applied so that the specimens were prepared according to the ASTM D638 standard.

The results of the conducted experimental research enable the identification of the optimal choice of printing parameters for additively produced ABS materials with the highest values of strain at break and tensile strength. The significance of the obtained results is reflected in the recommendations for the selection of appropriate combination of process parameters for additive manufacturing of ABS parts using FDM technology.

This paper evaluates influence of FDM printing parameters on the tensile strength of parts and therefore on the reliability of the parts.

The purpose of this paper is comparison of experimental values of the drawing forces to numerical values in different contact conditions, taking into account the appearance of galling which occurs due to of difficult drawing process conditions.

The following two research approaches are used in this paper – the physical modeling, realized by the laboratory experiment, and the numerical simulation of the ironing drawing process. By analyzing the obtained results, the technique of physical modeling, with help of the laboratory equipment and numerical simulation by application of the finite element method, can be successfully used in studying the thin sheet ironing – strip drawing process.

It is significant to compare values of the deformation forces obtained by physical experiment to values obtained by the numerical simulation. In that way, it is possible to compare applied contact conditions (four lubricants in that case) and estimate matching of experimentally and numerically obtained results of the deformation forces. Presented results point out very good technological characteristics of ecologically friendly lubricant (single-bath) and grease based on MoS2. Significant decrease of the deformation force was achieved by its application, as well as maintaining of the lubricant’s layer during the forming process and almost complete elimination of galling on the contact.

Numerical analysis of stresses in the working piece wall, during the thin sheet strip drawing, requires precise values of the friction coefficient. It is an important indicator because one can define the contact conditions as the input data for the numerical simulation, based on its values for each type of lubricants and each value of the compressive lateral force.

The environmentally friendly lubricant tested exhibits a more favorable distribution of the drawing force during the process, mainly in experimental case. Grease based on MoS2 has good lubricating properties but that lubricant is conventional and environmentally unacceptable. Ecologically friendly lubricant can be successfully used in real ironing strip drawing process especially for high values of holding force achieving an increased tool life.

This paper aims to present combination of poly-jet technology and ink-jet technology in a multidisciplinary way in order to exploit advantages of these rapid prototyping techniques in manufacturing a demonstrator device – a variable interdigital capacitor.

The platform of 3D complex geometry, with optimized design and cavity under the capacitor's fingers (plates), was fabricated using Alaris 3D printer, whereas silver conductive segments were fabricated using Dimatix ink-jet printer and thanks to the mechanical flexibility the platform has been covered using these segments.

When one side of the capacitor's structure changes angular position (in the range from 0 to 90°) with reference to the fixed part, the variation in total capacitance is obtained. The total capacitance decreases (in the range from 20.2 to 1.5 pF) with decrease in effective overlapping area for the variation of angular position from 0 to 90° The maximum measured tuning ratio for the proposed design of the variable capacitor was 13.5:1.

Presented variable capacitor can be used for detection angular position in the range from 0 to 90°.

The new horizon has been opened combining the rapid prototyping equipment in electronics and mechanical engineering in an interdisciplinary way to manufacture, for the first time, variable capacitor using poly-jet and ink-jet technologies. These techniques do not require higher mask counts which makes the fabrication fast and cost-effective.

This work, for the first time, demonstrates the combination of ALARIS 30 3D printer and Dimatix DMP-3000 materials deposition printer in order to fabricate the interdigital capacitor with complex 3D geometry. ALARIS 3D printer has been used for manufacturing plastic platform (with the possibility to precisely adjust angular position of one comb related to another) and Dimatix printer has been used to print silver conductive inks on flexible substrates (Kapton film), and this mechanically flexible structure was used to cover capacitor's fingers on the platform (assembly).