POROUS metal bearings are produced by partial compaction of metal powders in precision tools of the desired shape followed by the sintering of the powder compact in a reducing…
Abstract
POROUS metal bearings are produced by partial compaction of metal powders in precision tools of the desired shape followed by the sintering of the powder compact in a reducing atmosphere at a temperature of about 80% of the absolute melting point of the metal. The sintered compact is repressed to restore dimensional accuracy, to produce a high surface finish and, by work hardening, to increase the elasticity. The amount of porosity depends mainly upon the degree of compaction of the powder, and does not change greatly during the subsequent sintering and repressing operations, whereas the size of the pores depends upon the particle size of the powder and the subsequent processing. Finally the porosity is impregnated with lubricating oil.
Guotao Zhang, Yanguo Yin, Lu Xue, Guoqian Zhu and Ming Tian
The purpose of this paper is to discuss the combined effects of the deterministic surface roughness and porous structure on the lubrication property of the multi-layer bearing.
Abstract
Purpose
The purpose of this paper is to discuss the combined effects of the deterministic surface roughness and porous structure on the lubrication property of the multi-layer bearing.
Design/methodology/approach
Digital filtering technique and Kozeny-Carman equation are used to simulate the random Gauss surface and the internal pore structure of the porous bearing, respectively. Effects of surface morphology, structure and pores on the lubrication property are discussed by using the finite difference method.
Findings
Results show that the lubrication performance of the multi-layer bearing increased with the increase of the surface roughness. Also, the transverse surface is better than that of the longitudinal surface. Moreover, lubricating property is getting worse with the increase of the height of each layer and the porosity. The lower permeability surface is beneficial to improve the lubrication performance when the total porosity is certain.
Originality/value
The effect of the Gauss roughness parameters on the detail of lubrication performance are analysed, such as the migration of the oil film rupture point position, the expansion of the pressure distribution region and the fluctuation of the pressure distribution curve with the roughness parameters. The combined effects of surface roughness, multi-layer structure and the internal pore parameters on the hydrodynamic behaviours of multi-layer porous bearing are analysed. This work is beneficial for the analysis of the tribological property and the structural design of multi-layer bearing.
Details
Keywords
Jerzy Golebiowski and Marek Zareba
The purpose of this article is investigating the impact of the spatially variable heat transfer coefficient on the thermal field in the double insulated wire.
Abstract
Purpose
The purpose of this article is investigating the impact of the spatially variable heat transfer coefficient on the thermal field in the double insulated wire.
Design/methodology/approach
The effect of the air boundary layer was modelled by means of changing the total heat transfer coefficient on the external perimeter of the wire. This leads to an elliptical boundary problem with Hankel’s condition dependent on the angular coordinate. The eigenfunctions of the problem were determined analytically. On the other hand, the unknown coefficients of eigenfunctions and the constants were calculated numerically by solving a respective system of algebraic equations. The steady state current rating was determined with an iterative method.
Findings
By means of the presented method, the thermal field distribution deprived of axial symmetry in the double insulated wire was determined. The obtained results have good physical interpretation and were verified with the finite element method (by means of NISA v. 16 software). The determined values of the steady-state current rating were compared with those calculated by means of the equivalent heat transfer coefficient method and the International Electrotechnical Commission (IEC) standard.
Research limitations/implications
The method is applied to analyse scalar fields in layered cylindrical structures. This could be expanded to the case of a wire of any number of insulation layers. What is more, one could also consider heat sources without axial symmetry and located within the external area.
Originality/value
The analytical method of determining a thermal field deprived of axial symmetry in heterogeneous cylindrical system (the wire composed of three different materials) was developed.
Details
Keywords
Manuel Pineda-Sanchez, Angel Sapena-Baño, Juan Perez-Cruz, Javier Martinez-Roman, Ruben Puche-Panadero and Martin Riera-Guasp
Rectangular conductors play an important role in planar transmission line structures, multiconductor transmission lines, in power transmission and distribution systems, LCL…
Abstract
Purpose
Rectangular conductors play an important role in planar transmission line structures, multiconductor transmission lines, in power transmission and distribution systems, LCL filters, transformers, industrial busbars, MEMs devices, among many others. The precise determination of the inductance of such conductors is necessary for their design and optimization, but no explicit solution for the AC resistance and internal inductances per-unit length of a linear conductor with a rectangular cross-section has been found, so numerical methods must be used. The purpose of this paper is to introduce the use of a novel numerical technique, the proper generalized decomposition (PGD), for the calculation of DC and AC internal inductances of rectangular conductors.
Design/methodology/approach
The PGD approach is used to obtain numerically the internal inductance of a conductor with circular cross-section and with rectangular cross-section, both under DC and AC conditions, using a separated representation of the magnetic vector potential in a 2D domain. The results are compared with the analytical and approximate expressions available in the technical literature, with an excellent concordance.
Findings
The PGD uses simple one-dimensional meshes, one per dimension, so the use of computational resources is very low, and the simulation speed is very high. Besides, the application of the PGD to conductors with rectangular cross-section is particularly advantageous, because rectangular shapes can be represented with a very few number of independent terms, which makes the code very simple and compact. Finally, a key advantage of the PGD is that some parameters of the numerical model can be considered as additional dimensions. In this paper, the frequency has been considered as an additional dimension, and the internal inductance of a rectangular conductor has been computed for the whole range of frequencies desired using a single numerical simulation.
Research limitations/implications
The proposed approach may be applied to the optimization of electrical conductors used in power systems, to solve EMC problems, to the evaluation of partial inductances of wires, etc. Nevertheless, it cannot be applied, as presented in this work, to 3D complex shapes, as, for example, an arrangement of layers of helically stranded wires.
Originality/value
The PGD is a promising new numerical procedure that has been applied successfully in different fields. In this paper, this novel technique is applied to find the DC and AC internal inductance of a conductor with rectangular cross-section, using very dense and large one-dimensional meshes. The proposed method requires very limited memory resources, is very fast, can be programmed using a very simple code, and gives the value of the AC inductance for a complete range of frequencies in a single simulation. The proposed approach can be extended to arbitrary conductor shapes and complex multiconductor lines to further exploit the advantages of the PGD.
Details
Keywords
V.S. Madalli, Siddharama Patil, Ayyappa Hiremath and Ramesh Kudenatti
This paper aims to present a detailed analysis to explore the various properties of non-Newtonian couple stress lubricants between parallel porous plates.
Abstract
Purpose
This paper aims to present a detailed analysis to explore the various properties of non-Newtonian couple stress lubricants between parallel porous plates.
Design/methodology/approach
With reference to the theories based on micro-continuum analysis, a non-linear, non-Newtonian Reynolds type equation is arrived. The closed form solutions obtained clearly indicate the changes in pressure, load bearing capacity and response time because of variation in viscosity of couple stress fluid.
Findings
It is observed that the viscosity variation factor greatly influences the change in pressure, load carrying capacity and squeezing time.
Originality/value
It is observed that the nature of lubricants with suitable additives greatly helps in overcoming the adverse effect because of porous surface. Reynolds type equation is analysed using appropriate boundary conditions. The expression for pressure distribution arrived at in turn leads to the analysis of load bearing capacity and response time.
Details
Keywords
Phosphating mild steel causes the surface to be etched into a network of microscopic channels 0.0004 to 0.0008 in. deep, the phosphate crystals being located on the intervening…
Abstract
Phosphating mild steel causes the surface to be etched into a network of microscopic channels 0.0004 to 0.0008 in. deep, the phosphate crystals being located on the intervening high spots. With this type of surface, running‐in is both rapid and safe and low friction conditions are soon established. The phosphate crystals do not act as a solid lubricant in the same sense as graphite or M0S2; initial friction is higher and final friction is much lower. Friction of MoS2, for example decreases with rubbing by a factor of 4, from 0.2 to 0.05, whereas the friction of phosphated steel decreased by a factor of 60, from 0.3 to 0.005. In addition, the final friction of the run‐in phosphated surface depended on temperature and pressure in a manner characteristic of ‘thin film’ fluid lubrication, not ‘boundary’ or ‘solid’ lubrication.
The problem of laminar cross‐flow forced convection heat transfer from a horizontal cylinder covered with an orthotropic porous layer was investigated numerically. The effects of…
Abstract
The problem of laminar cross‐flow forced convection heat transfer from a horizontal cylinder covered with an orthotropic porous layer was investigated numerically. The effects of porous layer thickness, radial resistance, tangential resistance, and incoming flow Reynolds number on the average Nusselt number were studied in detail. There was up to 40 per cent reduction in the average Nusselt number at high values of Reynolds number. The tangential resistance effect on the Nusselt number was dominant over that of the radial resistance. The effectiveness of the porous layer increased at high values of porous layer thickness as well as at high values of Reynolds number.
Details
Keywords
Marinette Jeutho Gouajio, Pascalin Tiam Kapen and David Yemele
The purpose of this paper is to evaluate the wind energy potential of Mount Bamboutos in Cameroon by comparing nine numerical methods in determining Weibull parameters for the…
Abstract
Purpose
The purpose of this paper is to evaluate the wind energy potential of Mount Bamboutos in Cameroon by comparing nine numerical methods in determining Weibull parameters for the installation of a sustainable wind farm.
Design/methodology/approach
By using statistical analysis, the analysis of shape and scale parameters, the estimation of the available wind power density and wind direction frequency distributions, the objective of this paper is to compare nine numerical methods in estimating Weibull parameters for the installation of a sustainable wind farm in Mount Bamboutos, Cameroon.
Findings
The results suggested that the minimum and maximum values of the standard deviation occurred in the months of May and November 2016, respectively. The graphical method appeared to be the most effective method with the maximum value of variance and minimum values of chi-square and RMSE. The scale factor parameter values indicated that Mount Bamboutos hills were a potential site for electricity generation. The analysis of wind power density showed that it reached the maximum and minimum values in February and September, respectively. The wind direction frequency distributions showed that the prevailing wind directions were North-East.
Originality/value
The wind energy potential of Mount Bamboutos in Cameroon was performed by using nine numerical methods. Therefore, it could be effective to have a prediction model for the wind speed profile. The analysis of wind power density showed that it reached the maximum and minimum values in February and September, respectively. The wind direction frequency distributions showed that the prevailing wind directions were North-East.
Details
Keywords
Jerzy Golebiowski and Robert Piotr Bycul
– The paper aims to propose a parallel algorithm in order to increase speed and efficiency of an analysis of transient thermal field in layered DC cables.
Abstract
Purpose
The paper aims to propose a parallel algorithm in order to increase speed and efficiency of an analysis of transient thermal field in layered DC cables.
Design/methodology/approach
Initial-boundary problem of thermal field was discretized by means of implicit finite difference method in cylindrical coordinates. A two-stage time decomposition method was applied to introduce parallel computations. An assumed duration of the transient state was decomposed. The system of algebraic equations was being solved with the use of a conjugate gradient method (with diagonal preconditioning) in all time intervals simultaneously.
Findings
A method for solving (with the use of parallel computing system) the transient heat conduction equation in a DC cable consisting of arbitrary number of material layers was given. The dependence of the convective heat transfer coefficient on the location on the perimeter of the cable and on its surface temperature (which introduced non-linearity in the boundary condition) was taken into account. The influence of the determined field on the efficiency of the heat source was also taken into consideration in the model.
Research limitations/implications
The main limitation is induced by cylindrical and coaxial structure of the consecutive layers of the system. Thermal field is generated by direct current flow only. The length of the fragment of the cable under consideration should be much greater than its diameter.
Practical implications
The time-spatial distribution of thermal field in the cross-section of the cable can be used for analysis of its reliability and for determination of important characteristics and parameters of the system.
Originality/value
A parallel algorithm of solving initial-boundary parabolic problem was proposed as a result of synthesis of three methods (finite difference, time decomposition and conjugate gradient). An algorithm of minimization of disturbances of the solution introduced at the division points was given. Equations approximating real distribution of heat transfer coefficient from the surface of the cable were proposed.
Details
Keywords
Milan Omasta, Martin Ebner, Petr Šperka, Thomas Lohner, Ivan Krupka, Martin Hartl, Bernd-Robert Hoehn and Karsten Stahl
The purpose of this study is to investigate lubricant film-forming capability of oil-impregnated sintered material in highly loaded non-conformal contacts. This self-lubrication…
Abstract
Purpose
The purpose of this study is to investigate lubricant film-forming capability of oil-impregnated sintered material in highly loaded non-conformal contacts. This self-lubrication mechanism is well described in lightly loaded conformal contacts such as journal bearings; however, only a little has been published about the application to highly loaded contacts under elastohydrodynamic lubrication regime (EHL).
Design/methodology/approach
Thin film colorimetric interferometry is used to describe the effect of different operating conditions on lubricant film formation in line contacts.
Findings
Under fully flooded conditions, the effect of porous structure can be mainly traced back to the different elastic properties. When the contact is lubricated only by oil bleeding from the oil-impregnated sintered material, starvation is likely to occur. It is indicated that lubricant film thickness is mainly governed by oil bleeding capacity. The relationship between oil starvation parameters corresponds well with classic starved EHL theory.
Practical implications
To show practical, relevant limitations of the considered self-lubrication system, time tests were conducted. The findings indicate that EHL contact with oil-impregnated sintered material may provide about 40 per cent of fully flooded film thickness.
Originality/value
For the first time, the paper presents results on the EHL film-forming capability of oil-impregnated sintered material by measuring the lubricant film thickness directly. The present paper identifies the phenomena involved, which is necessary for the understanding of the behavior of this complex tribological system.