New, undestroyed greases of the same brands as those used in a field test, described in Part 1, were examined using conventional methods, such as the SKF V2F test, the roll…
Abstract
New, undestroyed greases of the same brands as those used in a field test, described in Part 1, were examined using conventional methods, such as the SKF V2F test, the roll stability test (ASTM D‐1831), the Grease Worker (ASTM D‐217), the torque test (ASTM 1478‐91), bleeding measurements ( IP 121), yield stress measurements, the 4‐ball test (ASTM D 2266‐86), base oil viscosity measurements, thickener content and the cone penetration test (ASTM D217‐88). The greases have also been tested with several new test methods developed at the University. A specification for relevant testing methods was drawn up and the connections between the tested parameters were investigated. It was found that the mechanical stability could be predicted with a combination of ASTM D‐1831 and the limiting shear stress coefficient γ. This coefficient is capable of predicting wear. It was found that the bearing temperature could be predicted by using the base oil viscosity.
Details
Keywords
The wear of a machine element, whether it is due to fatigue or abrasive wear, will add contaminants in the form of particulates to the system. If a machine element is starting to…
Abstract
The wear of a machine element, whether it is due to fatigue or abrasive wear, will add contaminants in the form of particulates to the system. If a machine element is starting to wear out it will produce a large amount of particles and it will finally break down. Since this can be very costly, one can establish the need to monitor the system so that one can foresee failure. There are many different ways to monitor a system, e.g. measurements of the temperature, pressure, vibrations and the degree of contamination. The purpose of contamination control is to extend the life of a component and thereby save money. When monitoring a system it is very important that the monitoring control instrument should give the right output. One important factor in achieving this is the withdrawal of a representative oil sample. In this paper an investigation of where and how to take a representative sample is performed using Stokes’ law and the migration of spheres in a channel. A generalised sedimentation chart for different oils and particles is introduced. Sampling routines for proper sample withdrawal are also presented.
Details
Keywords
Sven Berg, Ulf Jungmar, Jan Lundberg and Pekka Vähäoja
The aim of this study is to determine the variation of the different oil analysis instruments in terms of standard deviation and CV‐values, when measuring samples of fully…
Abstract
Purpose
The aim of this study is to determine the variation of the different oil analysis instruments in terms of standard deviation and CV‐values, when measuring samples of fully formulated hydraulic and gear oils taken from working systems.
Design/methodology/approach
In this investigation two different spectrometric techniques, ICP‐OES and RDE‐OES, have been studied to determine the instruments' precision of measurement and ability to measure the absolute level of contamination.
Findings
The ICP has better precision of measurement of the two instruments, but cannot predict the absolute values of contamination when oil samples are only treated by organic solvent dilution if the samples include large or dense particles. It is therefore not too good, with the sample pre‐treatment method used, at detecting wear processes that produce dense/large particles, such as pitting failure. For instance, microwave‐assisted acid digestion could be used for sample pre‐treating to obtain accurate results in that case. It should, however, be able to detect wear mechanisms that produce small particles such as abrasive wear in any case: the ICP has a repeatability value of r=3 per cent and a reproducibility value of R=12 per cent for contamination levels of between 50‐400 PPM and r=0.6 PPM and R=2 PPM, respectively, at values below 50 PPM; the RDE cannot predict the absolute value of contamination if this includes large or dense particles if proper sample pre‐treatment is not used. It is therefore not good at detecting wear mechanisms that produce dense/large particles (if the oil samples are not pre‐treated properly) such as pitting but should be able to detect abrasive wear and similar processes that produce small particles in any case; the RDE's precision of measurement is not as good as the ICP, with a reproducibility variation of R=r=25 per cent for contamination levels between 20‐500 PPM and R=r=6 PPM for contamination level below 20 PPM.
Research limitations/implications
Measuring only on fully formulated oils from hydraulic and gear systems.
Practical implications
The study will be of significant support regarding industrial interpretation of measurement results from the most common oil particle measurement methods.
Originality/value
No other similar studies are known.
Details
Keywords
Aims to use some of the sampling techniques and sampling routines, mentioned in Part 1 of the article, to perform practical tests to determine their differences in withdrawing…
Abstract
Aims to use some of the sampling techniques and sampling routines, mentioned in Part 1 of the article, to perform practical tests to determine their differences in withdrawing samples. Uses two different types of systems, a hydraulic system and a gear system, together with some of the investigated sampling techniques. In order to find out the optimum sampling method for each of the two systems, uses a specification of requirements and a systematic approach, together with practical sample withdrawal from the two systems. For the hydraulic system, uses an on‐line particle counter and bottle samples from valves, and for the gear system, applies drain‐plug and vacuum pump sampling. It was found that for hydraulic systems on‐line sampling is the most appropriate, if information on the elements is not required. If information on the elements is required, bottle sampling from a valve together with flushing of the valve should be performed. For the gear system no difference was seen between the samples taken with a vacuum pump and those taken from the drain‐plug, and therefore an alternative method is suggested to improve the reliability of the sampling.
Details
Keywords
Sven Berg, Ulf Jungmar, Jan Lundberg and Pekka Vähäoja
The aim of this study is to determine the variation of the different oil analysis instruments in terms of standard deviation and CV‐values, when measuring samples of fully…
Abstract
Purpose
The aim of this study is to determine the variation of the different oil analysis instruments in terms of standard deviation and CV‐values, when measuring samples of fully formulated hydraulic and gear oils taken from working systems.
Design/methodology/approach
In this investigation, two different spectrometric techniques, inductively coupled plasma‐optical emission spectrometers (ICP‐OES) and rotating disk electrode‐optical emission spectrometers (RDE‐OES), have been studied to determine the instruments' precision of measurement and ability to measure the absolute level of contamination. The study was based on a series of measurements using artificial contamination mixed with oil.
Findings
The ICP has better precision of measurement of the two instruments, but cannot predict the absolute values of contamination when oil samples are only treated by organic solvent dilution if the samples include large or dense particles. It is therefore not too good, with the sample pre‐treatment method used, at detecting wear processes that produce dense/large particles, such as pitting failure. For instance, microwave‐assisted acid digestion could be used for sample pre‐treating to obtain accurate results in that case. It should, however, be able to detect wear mechanisms that produce small particles such as abrasive wear in any case. The ICP has a repeatability value of r=3 percent and a reproducibility value of R=12 percent for contamination levels of between 50 and 400 ppm and r=0.6 and R=2 ppm, respectively, at values below 50 ppm. The RDE cannot predict the absolute value of contamination if this includes large or dense particles if proper sample pre‐treatment is not used. It is therefore not good at detecting wear mechanisms that produces dense/large particles (if the oil samples are not pre‐treated properly) such as pitting but should be able to detect abrasive wear and similar processes that produce small particles in any case. The RDE's precision of measurement is not as good as the ICP, with a reproducibility variation of R=r=25 percent for contamination levels between 20 and 500 ppm and R=r=6 ppm for contamination level below 20 ppm.
Research limitations/implications
Only the effects from lubricating oils are studied.
Practical implications
This study will significantly increase the industrial knowledge concerning measurement precision in particle contamination measurement systems.
Originality/value
No similar study is found.
Details
Keywords
The process of finding the ultimate grease is described in this report using an example from railway applications. This example includes steps such as a requirement list, field…
Abstract
The process of finding the ultimate grease is described in this report using an example from railway applications. This example includes steps such as a requirement list, field tests, laboratory tests and an evaluation method. The example deals with the problems discovered in a field test performed to determine the best grease for tapered roller bearings in railway wagon wheels and to increase the knowledge of grease lubrication. Seven different fully formulated commercial greases were examined in the wheel bearings of one ore wagon, used for transporting ore commercially by railway from the Kiruna Mine in northern Sweden to Narvik in northern Norway for shipping to foreign markets. The steps performed in this study are recommended in all problems associated with finding the optimal grease for different types of applications.
Details
Keywords
Abstract
Details
Keywords
Erika Wall, Sven Svensson and Anna Berg Jansson
Positive examples of situations in which young adults new at work experience feeling secure in the role as novice in the work force are here focused. The aim is to analyze how…
Abstract
Purpose
Positive examples of situations in which young adults new at work experience feeling secure in the role as novice in the work force are here focused. The aim is to analyze how young adults who are new to the labor market express having a sense of security in the workplace. The long-term goal is to strengthen the conditions for the health and wellbeing of workers entering the retail labor market.
Design/methodology/approach
Thirteen individual in-depth telephone/video-interviews were conducted with young adults (aged 18–28) working within the retail sector in Sweden. Using a thematic interview schedule, the interviews focused how the interviewees contextualizing stories on being novice at the labor market. The study is based on those parts of the material in which stories on feeling secure was expressed.
Findings
The analysis resulted in two themes: A sense of security is related to carrying out work safely and a sense of security is related to receiving support. The first theme illuminates how work is structured and safety training respectively contributes to a sense of security and the latter reveal how social support from a variety of sources (managers, colleagues and others outside the work environment) contributes to a sense of security when new at work.
Originality/value
Using a health promoting perspective, the study complements the existing perspectives of challenges faced by novices as they enter working life. Also, the study highlights the importance of including relations outside the workplace when searching for the understanding of the experiences of being new at work. The study indicates that focusing on the sense of security by well-structured work, safety training and social support might contribute to the strive for a sustainable working life for young adults.