Zhixiang Song, Fei Guo, Ying Liu, Songtao Hu, Xiangfeng Liu and Yuming Wang
This paper aims to present the slip/no-slip design in two-dimensional water-lubricated tilting pad thrust bearings (TPTBs) considering the turbulence effect and shifting of…
Abstract
Purpose
This paper aims to present the slip/no-slip design in two-dimensional water-lubricated tilting pad thrust bearings (TPTBs) considering the turbulence effect and shifting of pressure centers.
Design/methodology/approach
A numerical model is established to analyze the slip condition and the effect of turbulence according to a Reynolds number defined in terms of the slip condition. Simulations are carried out for eccentrically and centrally pivoted bearings and the influence of different slip parameters is discussed.
Findings
A considerable enhancement in load capacity, as well as a reduction in friction, can be achieved by heterogeneous slip/no-slip surface designs for lubricated sliding contacts, especially for near parallel pad configurations. The optimized design largely depends on the pivot position. The load capacity increases by 174 per cent for eccentrically pivoted bearings and 159 per cent for centrally pivoted bearings for a suitable design. When slip zone locates at the middle of the radial direction or close to the inner edge, the performance of the TPTB is better.
Research limitations/implications
The simplification of slip effect on the turbulence (definition of Reynolds number) can only describe the trend of the increasing turbulence due to slip condition. The accurate turbulence expression considering the boundary slip needs further explorations.
Originality/value
The shifting of pressure center due to the slip/no-slip design for TPTBs is investigated in this study. The turbulence effect and influence of slip parameters is discussed for large water-lubricated bearings.
Details
Keywords
Songtao Hu, Noel Brunetiere, Weifeng Huang, Xi Shi, Zhike Peng, Xiangfeng Liu and Yuming Wang
Face contact has a strong impact on the service life of non-contacting gas face seals; the current research which mainly focuses on the face contact had appeared during the…
Abstract
Purpose
Face contact has a strong impact on the service life of non-contacting gas face seals; the current research which mainly focuses on the face contact had appeared during the startup or shutdown operation. This paper aims to present a closed-form contact model of a gas face seal during the opened operation.
Design/methodology/approach
Referring to the axial rub-impact model of rotor dynamics, a closed-form contact model is developed under a nonparallel plane contact condition that corresponds to the local face contact of sealing rings arising from some disturbances during the opened operation. The closed-form contact model and a direct numerical contact model are performed on Gaussian surfaces to compare the contact behavior.
Findings
The closed-form contact model is in a good agreement with the direct numerical contact model. However, the closed-form contact model cannot involve the influence of grooves on the sealing ends. The error is eliminated in some other types of gas face seals such as coned gas face seals. Besides non-contacting face seals, the closed-form model can be applied to the axial rub impact of rotor dynamics.
Originality value
A closed-form contact model of a gas face seal is established during the opened operation. The closed-form contact model is validated by a direct numerical contact model. The closed-form contact model also suits for axial rub-impact of rotor dynamics.
Details
Keywords
Songtao Qu and Qingyu Shi
In the electronic assembly industry, low-temperature soldering holds great potential to be used in surface mounting technology. Tin–bismuth (Sn–Bi) eutectic alloys are lead-free…
Abstract
Purpose
In the electronic assembly industry, low-temperature soldering holds great potential to be used in surface mounting technology. Tin–bismuth (Sn–Bi) eutectic alloys are lead-free solders applied in consumer electronics because of their low melting point, high strength and low cost. This paper aims to investigate how to address the problem of hot tear crack formation during Sn–Bi low-temperature solder (LTS) in the mass production of consumer electronics.
Design/methodology/approach
This paper explored the development of hot tear cracks during Sn–Bi soldering in the fabrication of flip chip ball grid arrays. Experiments were designed to simulate various conditions encountered in Sn–Bi soldering. Quantitative analysis was conducted on the number of hot tear cracks observed in different alloy compositions and solder volumes to explore the primary cause of hot tear cracks and possible methods to suppress crack formation.
Findings
Hot tear cracks existed in Sn–Bi solders with different bismuth (Bi) contents, but increasing the solder volume reduced the number of hot tear cracks. Experiments were designed to test the degree of chip transient thermal warpage with temperature change, and, according to the results, glue was dispensed in specific areas to reduce chip warpage deformation. Finally, the results of combined process experiments pointed to an effective method of low-temperature soldering to suppress hot tear cracks.
Research limitations/implications
The study focuses on Sn–Bi solders only without other solder pastes such as SAC305 or Sn–Zn series.
Practical implications
With the growing popularity of smart electronics, especially in intelligent terminals, new energy vehicles electronics, solar photovoltaic and other field, there will be more and more demand for low- temperature, energy-saving, lead-free solders. Therefore, this study will help the industry to roll out LTS (Sn–Bi) solutions rapidly.
Social implications
In the long term, lean and green manufacturing is expected to be essential for maintaining an advanced manufacturing industry across the world. Developing new LTSs and soldering processes is the most effective, direct solution for energy conservation and emission mitigation. With the growing popularity of smart electronics, especially in intelligent terminals, new energy vehicles and solar photovoltaics, there would be an increased demand for low-temperature, energy-saving, lead-free techniques.
Originality/value
Although there are many methods that can be used to suppress hot tear cracks, there is little research on how to control the hot tear cracks caused by the low-temperature soldering of Sn–Bi in laptop applications. The authors studied the hot tear cracks that developed during the world’s first mass production of 50 million personal laptops based on low-temperature Sn–Bi alloy solder pastes. By controlling the Bi content, redesigning the solder paste printing process (e.g. through a printer’s stencil) and adding dispensing processes, the authors obtained reliable and stable experimental data and conclusions.
Details
Keywords
Yuxi Luo, Fengbo Wen, Rui Hou, Shuai Wang, Songtao Wang and Zhongqi Wang
The purpose of this paper devoted to the application of modal analysis to analyze the flow structure of trailing edge cutback film cooling and the effects of vortex structure on…
Abstract
Purpose
The purpose of this paper devoted to the application of modal analysis to analyze the flow structure of trailing edge cutback film cooling and the effects of vortex structure on the film cooling effectiveness of the cutback surface.
Design/methodology/approach
Large eddy simulation (LES) is used to simulate the trailing edge cutback film cooling. The results of LES are analyzed by proper orthogonal decomposition (POD) method and dynamic mode decomposition (DMD) method. The POD method is used to determine the dominated vortex structure and the energy level of these structures. The DMD method is used to analyze the relationship between vortex structures and wall temperature.
Findings
The POD method shows that the flow field consists of three main vortices – streamwise vortex, lip vortex and coolant vortex. The DMD results show that the lip vortex mainly acts on the middle section of the cutback surface, while the streamwise vortex mainly acts on the back section of the cutback surface.
Research limitations/implications
The modal analysis is only based on numerical simulation but the modal analysis of experimental results will be further studied in the future.
Practical implications
This paper presents the powerful ability of the modal analysis method to study complex flows in trailing edge cutback film cooling. Establishing the relationship between vortex and wall temperature by modal analysis method can provide a new idea for studying convective heat transfer problems.
Originality/value
The role of streamwise vortex in the flow of the trailing edge cutback cooling and its effect on the cooling effectiveness of the cutback surface is found.
Details
Keywords
Jinsheng Wang, Lei Luo, Lei Wang, Bengt Ake Sunden and Songtao Wang
The fluid flow in a rotating channel is obviously different from that in a stationary channel due to the existence of Coriolis force, which, in turn, enhances the heat transfer on…
Abstract
Purpose
The fluid flow in a rotating channel is obviously different from that in a stationary channel due to the existence of Coriolis force, which, in turn, enhances the heat transfer on the trailing side and reduces the heat transfer on the leading side. The purpose of this paper is to study various rib configurations combined with channel orientation on heat transfer and frictional loss in a rotating channel.
Design/methodology/approach
In the present study, the k-ω SST model was used as the turbulence model. The fluid flow direction in the channel is radially outward. The angle between the rotation axis and leading side is 45°. The channel aspect ratio (W/H) is 2, the blockage ratio (e/Dn ) is 0.1 and the pitch ratio (P/e) is 10. The Reynolds number is fixed at 10,000 and the rotation number varies from 0 to 0.7. Angled ribs, reversed angled ribs, standard V-shaped ribs and outer-leaning V-shaped ribs, are examined.
Findings
It is found that the reversed angled rib configuration and the outer-leaning V-shaped rib configuration display better heat transfer performance than the V-shaped ribs in rotating condition, which is in contrast to stationary condition. At the leading side, the reversed angled rib and the outer-leaning V-shaped rib show better performance in recovering the heat transfer recession due to the negative effects of the Coriolis force.
Research limitations/implications
In the present study, the fluid is incompressible with constant thermophysical properties and the flow is steady.
Practical implications
The results of this study will be helpful in design of ribbed channels internal cooling for turbine blade.
Originality/value
The results imply that the rib configuration combined with channel orientation significantly impacts the heat transfer performance in a rotating channel. The reversed angled rib and the outer-leaning V-shaped rib show better heat transfer performance than standard V-shaped ribs, especially at high Rotating numbers, which is in contrast to stationary condition. The outer-leaning V-shaped rib has a relatively good heat transfer uniformity along the widthwise direction.
Details
Keywords
Lei Luo, Wei Du, Songtao Wang, Weilong Wu and Xinghong Zhang
The purpose of this paper is to investigate the optimal geometry parameters in a dimple/protrusion-pin finned channel with high thermal performance.
Abstract
Purpose
The purpose of this paper is to investigate the optimal geometry parameters in a dimple/protrusion-pin finned channel with high thermal performance.
Design/methodology/approach
The BSL turbulence model is used to calculate the flow structure and heat transfer in a dimple/protrusion-pin finned channel. The optimization algorithm is set as Non-dominated Sorting Genetic Algorithm II (NSGA-II). The high Nusselt number and low friction factor are chosen as the optimization objectives. The pin fin diameter, dimple/protrusion diameter, dimple/protrusion location and dimple/protrusion depth are applied as the optimization variables. An in-house code is used to generate the geometry model and mesh. The commercial software Isight is used to perform the optimization process.
Findings
The results show that the Nusselt number and friction factor are sensitive to the geometry parameters. In a pin finned channel with a dimple, the Nusselt number is high at the rear part of the dimple, while it is low at the upstream of the dimple. A high dissipative function is found near the pin fin. In the protrusion channel, the Nusselt number is high at the leading edge of the protrusion. In addition, the protrusion induces a high pressure drop compared to the dimpled channel.
Originality/value
The originality of this paper is to optimize the geometry parameters in a pin finned channel with dimple/protrusion. This is good application for the heat transfer enhancement at the trailing side for the gas turbine.
Details
Keywords
The purpose of this paper is to examine the efforts of an ethnic Miao migrant worker association to recreate and engage with festivals both in the host society of the Pearl River…
Abstract
Purpose
The purpose of this paper is to examine the efforts of an ethnic Miao migrant worker association to recreate and engage with festivals both in the host society of the Pearl River Delta and back home in Southeastern Guizhou province of Southwest China. It analyzes how and under what conditions the disadvantaged migrant workers collectively demonstrate and assert their cultural identity in festival activities, rekindling and strengthening their ethnic consciousness.
Design/methodology/approach
Based on ethnographic field data, this study focuses on the connections between migrant workers’ lives in modern host societies and their traditional culture back home. Special attention is paid to the temporal dynamics of migrant workers’ cultural identity and socio-economic development.
Findings
The leaders of the Miao migrants’ association created network linkages to channel the flow of labor, capital and culture between the host society and the migrants’ hometown, and made efforts to secure institutional embeddedness at both ends of the flow. Their use of festivals and related heritage as cultural capital has facilitated the cultivation of network linkages and institutional embeddedness for economic advancement and overcoming ethnic prejudices and institutional disadvantages.
Originality/value
By illustrating how the economic development has been imbricated with culture, this research enhances understanding about the role of network linkage and institutional embeddedness in the flow of labor, capital and culture between host society and home place of migrant communities.