R. Silambarasan, A.R. Veerappan and S. Shanmugam
The purpose of this paper is to quantify the combined effect of shape distortion and bend angle on the collapse loads of pipe bends exposed to internal pressure and in-plane…
Abstract
Purpose
The purpose of this paper is to quantify the combined effect of shape distortion and bend angle on the collapse loads of pipe bends exposed to internal pressure and in-plane closing bending moment. Non-linear finite element analysis with large displacement theory was performed considering the pipe bend material to be elastic perfectly plastic.
Design/methodology/approach
One half of the pipe bend model was built in ABAQUS. Shape distortion, namely, ovality (Co) and thinning (Ct), were each varied from 0% to 20% in steps of 5% and bend angle was varied from 30° to 180° in steps of 30°.
Findings
The findings show that ovality has a significant impact on collapse load. The effect of ovality decreases with an increase in bend angle for small thickness. The opposite effect was observed for large thickness pipe bends. The influence of ovality was more for higher bend angles. Ovality impact was almost negligible at certain internal pressure denoted as nullifying point (NP). The latter increased with an increase in pipe bend thickness and decreased with increase in pipe bend radius. For small bend angles one NP was observed where ovality impact is negligible and beyond this point the ovality effect increased. Two NPs were observed for large bend angles and ovality effect was maximum between the two NPs. Thinning yielded a minimal effect on collapse load except for small bend angles and bend radii. The influence of internal pressure on thinning was also negligible.
Originality/value
Influence of shape distortions and bend angle on collapse load of pipe bend exposed to internal pressure and in-plane closing bending has been not revealed in existing literature.
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T. Raghuraman, AR. Veerappan and R. Silambarasan
This paper presents the approximate limit pressure solution for shape-imperfect and through-wall circumferential cracked (TWCC) 90° pipe bends at the intrados region. Finite…
Abstract
Purpose
This paper presents the approximate limit pressure solution for shape-imperfect and through-wall circumferential cracked (TWCC) 90° pipe bends at the intrados region. Finite element (FE) limit analysis was used to estimate the limit pressure by considering the small geometrical change effects.
Design/methodology/approach
Three-dimensional (3D) geometric linear FE methodology was implemented to investigate the limit pressure of structurally deformed TWCC 90° pipe bends. The material considered in the analysis is elastic perfectly plastic (EPP). The limit pressure of TWCC shape-distorted pipe bends was predicted from the corresponding internal pressure when von-Mises stress was equal to or just exceeded the material’s yield strength for all the models. The theoretical solution which was published in the literature was used to evaluate the current FE approach.
Findings
Ovality Co and TWCC at the intrados region caused a considerable impact on pipe bends, while the thinning? Ct produced a negligible effect and hence was not included in the analysis. With the combined effect, the bend portion of pipe bend experiences substantial influence, and the TWCC effect consequently increases with 45o, 60o and 90o crack angles and decreases the limit pressure of pipe bends. An improved closed-form empirical limit pressure solution was proposed for TWCC shape-distorted pipe bends at the intrados region.
Originality/value
In the limit pressure analysis of 90° pipe bends, the implications of structural irregularities (ovality and thinning) and TWCC have not been examined and reported.
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Silambarasan R., Veerappan A.R. and Shanmugam S.
The purpose of this study is to investigate the effect of structural deformations and bend angle on plastic collapse load of pipe bends under an in-plane closing bending moment…
Abstract
Purpose
The purpose of this study is to investigate the effect of structural deformations and bend angle on plastic collapse load of pipe bends under an in-plane closing bending moment (IPCM). A large strain formulation of three-dimensional non-linear finite element analysis was performed using an elastic perfectly plastic material. A unified mathematical solution was proposed to estimate the collapse load of pipe bends subjected to IPCM for the considered range of bend characteristics.
Design/methodology/approach
ABAQUS was used to create one half of the pipe bend model due to its symmetry on the longitudinal axis. Structural deformations, i.e. ovality (Co) and thinning (Ct) varied from 0% to 20% in 5% steps while the bend angle (ø) varied from 30° to 180° in steps of 30°.
Findings
The plastic collapse load decreases as the bend angle increase for all pipe bend models. A remarkable effect on the collapse load was observed for bend angles between 30° and 120° beyond which a decline was noticed. Ovality had a significant effect on the collapse load with this effect decreasing as the bend angle increased. The combined effect of thinning and bend angle was minimal for the considered models and the maximum per cent variation in collapse load was 5.76% for small bend angles and bend radius pipe bends and less than 2% for other cases.
Originality/value
The effect of structural deformations and bend angle on collapse load of pipe bends exposed to IPCM has been not studied in the existing literature.
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A. Vinothkumar, AR. Veerappan and S. Shanmugam
The aim of this study is to ensure the structural integrity of 90° back-to-back (B2B) pipe bends by developing a closed-form numerical solution for estimating the collapse load of…
Abstract
Purpose
The aim of this study is to ensure the structural integrity of 90° back-to-back (B2B) pipe bends by developing a closed-form numerical solution for estimating the collapse load of shape distorted 90° B2B pipe bends using non-linear finite element (FE) analysis.
Design/methodology/approach
The collapse behaviour of 90° B2B pipe bends with ovality (Co) and thinning (Ct) has been evaluated by non-linear FE approach. Moment load is applied in the form of in-plane closing moment (IPCM). The current FE approach was evaluated by the numerical solution for the plastic collapse moment of pipe bends, which has been published in the literature. The collapse moments were obtained from the twice elastic slope (TES) method using the moment-rotation curve of every individual model.
Findings
The implication of Ct/Cth on collapse load is found to be highly insignificant in terms of increasing bend radius and Co. Co weakens the geometry, and its effect on the collapse load is substantial. A closed-form numerical solution has been proposed to calculate the collapse load of 90° B2B pipe bend with shape imperfections.
Originality/value
The implications of shape distortion (Co and Ct) in the failure analysis (collapse load) of 90° B2B pipe bends has not been investigated and reported.
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Raghuraman T., Veerappan AR. and Shanmugam S.
This paper aims to present the approximate limit pressure solutions for thin-walled shape-imperfect 90° pipe bends. Limit pressure was determined by finite element (FE) limit…
Abstract
Purpose
This paper aims to present the approximate limit pressure solutions for thin-walled shape-imperfect 90° pipe bends. Limit pressure was determined by finite element (FE) limit analysis with the consideration of small geometry change effects.
Design/methodology/approach
The limit pressure of 90° pipe bends with ovality and thinning has been evaluated by geometric linear FE approach. Internal pressure was applied to the inner surface of the FE pipe bend models. When von-Mises stress equals or just exceeds the yield strength of the material, the corresponding pressure was considered as the limit pressure for all models. The current FE methodology was evaluated by the theoretical solution which has been published in the literature.
Findings
Ovality and thinning produced a significant effect on thin-walled pipe bends. The ovality weakened pipe bend performance at any constant thinning, while thinning improved the performance of the bend portion at any constant ovality. The limit pressure of pipe bends under internal pressure increased with an increase in the bend ratio and decreased with an increase in the pipe ratio. With a simultaneous increment in bend radius and reduction in wall thickness, there was a reduction in limit pressure. A new closed-form empirical solution was proposed to evaluate limit pressure, which was validated with published experimental data.
Originality/value
The influences of structural deformation (ovality and thinning) in the limit pressure analysis of 90° pipe bends have not been investigated and reported.
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The aim of this work is to obtain periodic waves of Eq. (1) via ansatz-based methods. So, the open questions are replied and the gap will be filled in the literature…
Abstract
Purpose
The aim of this work is to obtain periodic waves of Eq. (1) via ansatz-based methods. So, the open questions are replied and the gap will be filled in the literature. Additionally, the comparison of the considered models (Eq. (1) and Eq. (2)) due to their performance. Although it is extremely difficult to find the exact wave solutions in Eq. (1) and Eq. (2) without any assumptions, the targeted solutions have been obtained with the chosen method.
Design/methodology/approach
Material science is the today's popular research area. So, the well-known model is the dissipation double dispersive nonlinear equation and, in the literature, open queries have been seen. The aim of this work is to reply open queries by obtaining wave solutions of the dissipation double dispersive model, double dispersive model and double dispersive model for Murnaghan's material via ansatz-based methods.
Findings
The results have been appeared for the first time in this communication work and they may be valuable for developing uses in material science.
Originality/value
The exact wave solutions of Eq. (1) and Eq. (2) without any assumptions have been obtained with via ansatz-based method. So, the open questions are replied and the gap will be filled in the literature.
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Wael Mohamed Abdelmaksoud, Mohamed Aboaly, Said Teleb, Adel Mohy-Eldin Gabr and Mostafa Abdellah Sayed
The pursuit of manufacturing new inks with low financial cost is an urgent economic demand. Thus, the purpose of this paper is to synthesize some new pigments derived from Lithol…
Abstract
Purpose
The pursuit of manufacturing new inks with low financial cost is an urgent economic demand. Thus, the purpose of this paper is to synthesize some new pigments derived from Lithol Rubine (LR) via a successful simple route and to investigate their physicochemical properties for usage in the inks industry.
Design/methodology/approach
Two novel pigments were generated during the reaction of LR with Mn(II) and Co(II) salts in ethanolic solutions. The obtained pigments were isolated as solid compounds and characterized through elemental analysis, UV–vis, Fourier transform infrared, 1H NMR spectra, oil absorption, specific gravity, melting point, molar conductivity and magnetic moment measurements. Their dyeing and durability characteristics were examined using American Standard Testing Methods. The synthesized pigments were then applied in inks formulation.
Findings
The printing inks containing the two new pigments (LR–Mn and LR–Co) were compared to (GF 59-606 and GF 59-616), respectively. The results of this study showed that the performance of newly prepared pigments was comparable to that of commercial pigments currently in use in the inks industry.
Practical implications
LR and its new derivative pigments can be used in other different applications such as paper coating, crayon, rubber and paint industries.
Originality/value
The authors designed an efficient synthesis for some novel pigments. The synthesis technique is featured by a short reaction time, high yields and ease of use. The pigments developed would be good and cost-effective substitute for the original commercially available and expensive pigments used in the inks industry.
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Mattia Mele, Giampaolo Campana and Gian Luca Monti
The amount of radiated energy is known to be a crucial parameter in powder-bed additive manufacturing (AM) processes. The role of irradiance in the multijet fusion (MJF) process…
Abstract
Purpose
The amount of radiated energy is known to be a crucial parameter in powder-bed additive manufacturing (AM) processes. The role of irradiance in the multijet fusion (MJF) process has not been addressed by any previous research, despite the key role of this process in the AM industry. The aim of this paper is to explore the relationship between irradiance and dimensional accuracy in MJF.
Design/methodology/approach
An experimental activity was carried out to map the relationship between irradiance and dimensional accuracy in the MJF transformation of polyamide 12. Two specimens were used to measure the dimensional accuracy on medium and small sizes. The experiment was run using six different levels of irradiance. For each, the crystallinity degree and part density were measured.
Findings
Irradiance was found to be directly proportional to part density and inversely proportional to crystallinity degree. Higher irradiance leads to an increase in the measured dimensions of parts. This highlights a predominant role of the crystallisation degree and uncontrolled peripherical sintering, in line with the previous literature on other powder-bed AM processes. The results demonstrate that different trends can be observed according to the range of sizes.
Details
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Michele Ciotti, Giampaolo Campana and Mattia Mele
This paper aims to present a survey concerning the accuracy of thermoplastic polymeric parts fabricated by additive manufacturing (AM). Based on the scientific literature, the aim…
Abstract
Purpose
This paper aims to present a survey concerning the accuracy of thermoplastic polymeric parts fabricated by additive manufacturing (AM). Based on the scientific literature, the aim is to provide an updated map of trends and gaps in this relevant research field. Several technologies and investigation methods are examined, thus giving an overview and analysis of the growing body of research.
Design/methodology/approach
Permutations of keywords, which concern materials, technologies and the accuracy of thermoplastic polymeric parts fabricated by AM, are used for a systematic search in peer-review databases. The selected articles are screened and ranked to identify those that are more relevant. A bibliometric analysis is performed based on investigated materials and applied technologies of published papers. Finally, each paper is categorised and discussed by considering the implemented research methods.
Findings
The interest in the accuracy of additively manufactured thermoplastics is increasing. The principal sources of inaccuracies are those shrinkages occurring during part solidification. The analysis of the research methods shows a predominance of empirical approaches. Due to the experimental context, those achievements have consequently limited applicability. Analytical and numerical models, which generally require huge computational costs when applied to complex products, are also numerous and are investigated in detail. Several articles deal with artificial intelligence tools and are gaining more and more attention.
Originality/value
The cross-technology survey on the accuracy issue highlights the common critical aspects of thermoplastics transformed by AM. An updated map of the recent research literature is achieved. The analysis shows the advantages and limitations of different research methods in this field, providing an overview of research trends and gaps.