Shunmugesh K. and Panneerselvam Kavan
This paper aims to attempt to use grey relational analysis (GRA) coupled with Taguchi technique for the optimization of machining parameters (cutting speed, feed rate and drill…
Abstract
Purpose
This paper aims to attempt to use grey relational analysis (GRA) coupled with Taguchi technique for the optimization of machining parameters (cutting speed, feed rate and drill bit type) with multiple performance characteristics of delamination factor, surface roughness and circularity in drilling of carbon fiber-reinforced polymer (CFRP) along the fiber direction.
Design/methodology/approach
Machining trials involved drilling of 6-mm diameter holes on 8-mm-thick CFRP plates was performed according to L27 (313) Taguchi’s orthogonal array technique using the drill material of high speed steel (HSS), Titanium Nitride (TiN) and Titanium Aluminium Nitride (TiAlN). Analysis of variance has been used find the effect, percentage contribution and significance of the process parameters, namely, cutting speed, feed rate and drill bit type.
Findings
The Taguchi technique is combined with the GRA to find the optimum process parameter which minimizes the delamination factor, surface roughness and circularity within the range of parameters investigated. The effective implementation of the hybrid approach helps to produce quality and defect free holes.
Originality/value
Experimental investigation on delamination factor, surface roughness and circularity in drilling of CFRP along the fiber direction using Taguchi-GRA was seldom reported.
Details
Keywords
A. Tamilarasan, A. Renugambal and K. Shunmugesh
The goal of this study is to determine the values of the process parameters that should be used during the machining of ceramic tile using the abrasive water jet (AWJ) process in…
Abstract
Purpose
The goal of this study is to determine the values of the process parameters that should be used during the machining of ceramic tile using the abrasive water jet (AWJ) process in order to achieve the lowest possible values for surface roughness and kerf taper angle.
Design/methodology/approach
In the present work, ceramic tile is processed by the AWJ process and experimental data were recorded using the RSM approach based Box–Behnken design matrix. The input process factors were water jet pressure, jet traverse speed, abrasive flow rate and standoff distance, to determine the surface roughness and kerf taper angle. ANOVA was used to check the adequacy of model and significance of process parameters. Further, the elite opposition-based learning grasshopper optimization (EOBL-GOA) algorithm was implemented to identify the simultaneous optimization of multiple responses of surface roughness and kerf taper angle in AWJ.
Findings
The suggested EOBL-GOA algorithm is suitable for AWJ of ceramic tile, as evidenced by the error rate of ±2 percent between experimental and predicted solutions. The surfaces were evaluated with an SEM to assess the quality of the surface generated with the optimal settings. As compared with initial setting of the SEM image, it was noticed that the bottom cut surface was nearly smooth, with less cracks, striations and pits in the improved optimal results of the SEM image. The results of the analysis can be used to control machining parameters and increase the accuracy of AWJed components.
Originality/value
The findings of this study present an innovative method for assessing the characteristics of the nontraditional machining processes that are most suited for use in industrial and commercial applications.
Details
Keywords
Alagappan K M, Vijayaraghavan S, Jenarthanan M P and Giridharan R
The purpose of this paper is to identify the ideal process parameters to be set for the drilling of hybrid fibre-reinforced polymer (FRP) (kenaf and banana) composite using…
Abstract
Purpose
The purpose of this paper is to identify the ideal process parameters to be set for the drilling of hybrid fibre-reinforced polymer (FRP) (kenaf and banana) composite using High-Speed Steel drill bits (5, 10, 15 mm) coated with tungsten carbide by means of statistical reproduction of the delamination factor and machining force using Taguchi–Grey Relational Analysis.
Design/methodology/approach
The contemplated process parameters are Feed, Speed and Drill Diameter. The trials were carried out by taking advantage of the L-27 factorial design by Taguchi. Three factors, the three level Taguchi Orthogonal Array design in Grey Relational Analysis was used to carry out the trial study. Video Measuring System was used to identify the damage around the drill region. “Minitab 18” was used to examine the data collected by taking advantage of the various statistical and graphical tools available. Examination of variance is used to legitimize the model in identifying the most notable parameter.
Findings
The optimised set of input parameters were found out successfully which are as follows: Feed Rate: 450 mm/min, Cutting Speed: 3,000 rpm and Drill Diameter of 5 mm. When these values are fed in as input the optimised output is being obtained. From ANOVA analysis, it is apparent that the Speed (contribution of 92.6%) is the most influencing parameter on the delamination factor and machining force of the FRP material.
Originality/value
Optimization of process parameters on drilling of natural fibres reinforced in epoxy resin matrices using Taguchi–Grey Relational Analysis has not been previously explored.
Details
Keywords
Zitong He, Xiaolin Ma, Jie Luo, Anoop Kumar Sahu, Atul kumar Sahu and Nitin Kumar Sahu
Advanced manufacturing machines (AMMs) are searched as a momentous asset across the manufacturing societies for quenching and addressing the production units under economical…
Abstract
Purpose
Advanced manufacturing machines (AMMs) are searched as a momentous asset across the manufacturing societies for quenching and addressing the production units under economical circumstances, i.e. production of high-quality of goods under feasible cost. AMMs are significant in holding the managers against their rivals and competitors with high profit margins. The authors developed the decision support mechanism/portfolio (DSM-P) consist of knowledge-based cluster approach with a dynamic model. The purpose of research work is to measure overall economic worth of AMMs under objective and grey-imperfect (mixed) data by exploring the proposed DSM-P.
Design/methodology/approach
The authors developed the DSM-P that consist of knowledge-based cluster, three multi-criteria decision-making (MCDM) techniques-1-2-3 with complementary grey relational analysis-4(GRA), approach with a dynamic model (complied by technical plus cost and agility measures of AMMs). The proposed DSM-P enables the manager to map the overall economic worth of candidate AMMs under objective and grey-mixed data.
Findings
The presented DSM-P assist the managers for handling the selection problem of AMMs, i.e. CNCs, robots, automatic-guided vehicle, etc under mixed (objective cum grey) data. To enable the readers for intensely understand the work, the utility of proposed approach is displayed by illustrating a polar robot evaluation and selection problem. It is ascertained that the robot candidate-11 alternative is fulfilling the entire technical cum cost and agility measures.
Originality/value
The DSM-P provides more precise and reliable outcomes due to a usage of the dominance theory. Under the dominance theory, the ranks are obtained by MCDM techniques-1-2-3 are compared with ranks gathered by the GRA-4 under objective cum grey data, formed the novelties in presented research work. From a future perspective, the grey-based models in DSM-P can be built/extended/constructed more extensive and can be simulated by the same approach.
Details
Keywords
Sathiyamoorthy Margabandu and Senthilkumar Subramaniam
This paper aims to deal with the influence of cutting parameters on drill thrust force, delamination and surface roughness in the drilling of laminated jute/carbon hybrid…
Abstract
Purpose
This paper aims to deal with the influence of cutting parameters on drill thrust force, delamination and surface roughness in the drilling of laminated jute/carbon hybrid composites.
Design/methodology/approach
The hybrid composites were fabricated with four layers of fabrics, which are arranged in different sequences using the hand-layup technique. Drilling experiments involved drilling of 6 mm diameter holes on the prepared composite plates using high-speed steel and solid carbide drill materials. Analysis of variance was used to find the influence, percentage contribution and significance of drilling parameters on drilling-induced damages. Scanning electron microscopy analysis was also conducted to understand the fracture behavior and surface morphology of the drilled holes.
Findings
The experimental study reveals that the most significant effect was the feed rate influenced the drill thrust force and the drill speed influenced both delamination factor and surface roughness of hybrid fiber-reinforced composites. From observations, the suggested combination for drilling jute/carbon hybrid composites is carbide drill, spindle speed of 1,750 rpm and feed of 0.03 mm/rev.
Originality/value
The new lightweight and low-cost hybrid composites were developed by hybridizing jute with carbon fabrics in the epoxy matrix with interplay arrangements. The influence of cutting speed and feed rate on delamination damage and surface roughness in the drilling of hybrid composites have been experimentally evaluated.