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For high torque-density permanent magnet synchronous in-wheel motor, service life and electromagnetic performance are related directly to winding temperature. The purpose of this paper is to investigate the equivalent stator slot model to calculate the temperature of winding accurately.

This paper analyzes the the law of heat flux transfer in slot, which points the main influence factors of equivalent stator slot model. Thermal network model is used to investigate the drawbacks of conventional equivalent model. Based on the law of heat transfer in stator slot, a new layered winding model is put forward. According to winding type and property of impregnations, detailed method and equivalent principle of the new model are presented. The accuracy of this new method has been verified experimentally.

An accurate equivalent stator slot model should be built according to the low of heat transfer. According to theory analysis, the drawbacks of conventional equivalent stator slot model are pointed: it cannot reflect the temperature gradient of winding; the maximum and the average temperature of winding are much higher than actual value. For the new layered model, equivalent principle is related to winding type and property of impregnations, which makes the new model widely used.

This paper presents a new layered model, and shows detailed method, which is more meaningful for designers. The new layered model takes winding type and property of impregnations into account, which makes the new model widely used. It is verified experimentally that layered model is applicable to not only steady-state temperature field but also transient temperature field.

The impact of the loop current (LC) on the motor magnetic field in the analysis of the inter-turn short circuit (ITSC) fault is always ignored. This paper made a comparative study on the electromagnetic field of permanent magnet synchronous motors (PMSM). The purpose of this study is to explore the necessary of the LC existing in the fault analysis and the electromagnetic characteristics of the PMSM with the ITSC fault when taking into account the LC.

Based on the finite element method (FEM), the fault model was established, and the magnetic density of the fault condition was analyzed. The induced electromotive force (EMF) and the LC of the short circuit ring were studied. The three-phase induced EMF and the unbalance of the three-phase current under the fault condition were studied. Finally, a prototype test platform was built to obtain the data of the fault.

The influence of the fault on the magnetic density was obtained. The current phase lag when the ITSC fault occurs causes the magnetic enhancement of the armature reaction. The mechanism that LC hinders the flux change was revealed. The influence of the fault on the three-phase-induced EMF symmetry, the three-phase current balance and the loss was obtained.

The value of the LC in the short circuit ring and the influence of it on the motor electromagnetic field were obtained. On the basis of the electromagnetic field calculation model, the sensitivity of the LC to the magnetic density, induced EMF, current and loss were analyzed.