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Invasive transit-time ultrasonic flow measurement involves the use of ultrasonic transducers, which sense the flowing fluid and are the most important parts of an ultrasonic flowmeter. In this study, two ultrasonic transducers were designed, numerically simulated and fabricated to be used in an ultrasonic gas flowmeter.

PZT-5H piezoceramic elements with specific dimensions were designed and used as beating heart inside the transducers. Different methods, including impedance-frequency analysis, optical emission spectroscopy and performance tests in pressurized chambers were used to evaluate the piezoelectric elements, ultrasonic transducer housings and the fabricated transducers, respectively. In addition, finite element method results showed its ability for design stages of ultrasonic transducer.

Experimental results for transit time difference (TTD) and the normalized received voltage were compared with simulation results at the same conditions. There was a quite good agreement between the two method results. Extensive simulation results showed that under the considered range of environmental conditions, the change of acoustic path length has the most impact on TTD, with respect to temperature and pressure. A change of 1 mm in acoustic path length leads to 0.74 per cent change in TTD, approximately. In addition, for normalized received voltage, 1 bar change in pressure has the most impact and its value is as high as 3.76 per cent.

This method is possibly used in ultrasonic gas flowmeter fabrication.

In this work, design, fabrication, experimental tests and numerical simulation of ultrasonic transducers are presented.

The purpose of this study is to numerically simulate the Lamb wave propagation through a clamp-on ultrasonic gas flowmeter (UGF) in contact mode, using a new semi three-dimensional approach. Moreover, experimental and analytical modeling results for transit time difference method have been used to confirm the simulation results at different gas flow velocities from 0.3 to 2.4 m/s.

The new semi three-dimensional approach involves the simulation of the flow field of the gas in a three-dimensional model and subsequently the simulation of wave generation, propagation and reception in a two-dimensional (2D) model. Moreover, the analytical model assumes that the wave transitions occur in a 2D mode.

The new approach is a semi three-dimensional approach used in this work, has better accuracy than a complete 2D simulation while maintaining the computing time and costs approximately constant. It is faster and less expensive than a complete 3D simulation and more accurate than a complete 2D simulation. It was concluded that the new approach could be extended to simulate all types of ultrasonic gas and non-gas flowmeters, even under harsh conditions.

In this work, a new approach for the numerical simulation of all types of ultrasonic flowmeters is introduced. It was used for simulation of a Lamb wave ultrasonic flow meter in contact mode.