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1 – 4 of 4Saurabh Dewangan, Divjyot Singh and Ayush Agarwal
The purpose of this study is to analyze the titanium alloy under heat treated condition. Titanium alloy heat treatment, particularly Ti‐6Al‐4V alloy, has been an important field…
Abstract
Purpose
The purpose of this study is to analyze the titanium alloy under heat treated condition. Titanium alloy heat treatment, particularly Ti‐6Al‐4V alloy, has been an important field of study due to its wide variety of uses in the aerospace, automotive, and biomedical sectors. The mechanical characteristics of titanium alloys are heavily influenced by their microstructure. Cold‐rolled Ti‐alloys have strong bending and tensile strength due to extensive β‐phase precipitation on the α matrix. However, various heat treatment (HT) methods can affect the mechanical characteristics. The current study seeks to investigate the effects of various heat treatment procedures on the microstructural and mechanical changes of Ti‐6Al‐4V alloy, in order to achieve an optimal balance of strength, hardness, and ductility for a variety of real-world applications.
Design/methodology/approach
Three plates of Ti‐6Al‐4V alloy were heated above the β‐transus temperature for a certain period and then cooled via furnace, air, and sand. One extra plate was kept in ‘untreated’ condition and given name ‘as received’ plate. The three heat treated plates were evaluated and compared with ‘as received’ plate based on tensile strength, bending strength, hardness, and microstructural changes.
Findings
A considerable change in orientation of α and β was noted through optical microscopy upon heat treatment. The mechanical testing revealed that all the cooling methods adopted in the study have reduced the UTS and increased the YS of the plates. The ductility of the alloy was primarily enhanced by 'air cooling' and 'sand cooling' methods.
Originality/value
Notably, the hardness test findings indicated a significant drop in hardness for the ‘sand‐cooled’ sample. Furthermore, the ‘air cooled’ sample showed the maximum hardness due to the production of acicular α regions.
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Ayush Ayush, Saurabh Dewangan, Sidhant Ishwar and Ayush Agarwal
The purpose of this study is to find the effect of heat treatment on the mechanical proeprties of aluminum. Aluminum exhibits a good response to heat treatment, especially…
Abstract
Purpose
The purpose of this study is to find the effect of heat treatment on the mechanical proeprties of aluminum. Aluminum exhibits a good response to heat treatment, especially quenching, according to the mechanical property improvement. The presence and orientation of secondary phases (Al-Fe-Mn-Si) are greatly affected by the quenching process.
Design/methodology/approach
The present work deals with the effect of water quenching on the mechanical properties of welded AA 6061 plates which were joined by using metal inert gas (MIG) welding, tungsten inert gas welding and friction stir welding (FSW). Three tests like tensile, bending and hardness were considered. The microstructural variation was analyzed by optical microscopy and elemental mapping through field emission scanning electron microscope.
Findings
A significant enhancement in the tensile strength and hardness was achieved on postquenched specimens. This improvement in mechanical properties is caused by the distribution of fine alloying elements throughout the metal solution rather than precipitation at the grain boundaries. In comparison to the “untreated specimens,” an improvement of 76.7%, 25.32% and 56.81% in the tensile strength of quenched TIGW, MIGW and FSW specimens, respectively, was observed.
Originality/value
The quenching process has increased the strength of the MIG welded joint over the base metal. The MIG welded joint has a larger flexural modulus than the other two welded plates, according to the results of the bending test. Furthermore, a uniform distribution of hardness was observed in postquenched welded specimens. It was found that welded zone was harder than heat-affected zone. Out of all the specimens, the base metal zone has the lowest hardness.
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Saurabh Dewangan, Sarmistha Behera and Mukesh Kr. Chowrasia
The purpose of this study is to critically analyze the properties of quenched and tempered steel samples. Austenite to martensite transformation of steel is a common process in…
Abstract
Purpose
The purpose of this study is to critically analyze the properties of quenched and tempered steel samples. Austenite to martensite transformation of steel is a common process in any steel industry. Water quenching is the best suited technique to convert the steel into martensitic structure. Although quenched products are very hard, yet they possess brittleness. Due to which, their industrial applications become very limited. To avoid this problem, tempering of the martensite is usually done to achieve the required combination of hardness and toughness.
Design/methodology/approach
The present work deals with comparative analysis of mechanical properties and microstructural behavior of quenched and tempered steel samples. For the purpose, a low carbon steel (0.2%-C) was taken under study. Quenching was done in water, and tempering was done in atmospheric air. Four different mechanical properties such as tensile strength, toughness, hardness and shear strength were analyzed on steel samples that underwent through two different above-mentioned heat treatment processes.
Findings
An improvement in all the four mechanical properties was reported after tempering the quenched products. Also, the microstructural images of quenched and tempered specimens showed a good corroboration with mechanical properties.
Originality/value
A significant improvement in mechanical properties was reported in tempered specimens. Also, there was a strong corroboration between mechanical properties and microstructural attributes. A clear view of needle-shaped martensite and lamellar-shaped pearlite was observed in water-quenched and tempered specimens, respectively.
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Saurabh Dewangan, Suraj Kumar Mohapatra and Abhishek Sharma
Titanium (Ti) alloys are in high demand in manufacturing industries all over the world. The property like high strength to weight ratio makes Ti alloys highly recommended for…
Abstract
Purpose
Titanium (Ti) alloys are in high demand in manufacturing industries all over the world. The property like high strength to weight ratio makes Ti alloys highly recommended for aerospace industries. Ti alloys possess good weldability, and therefore, they were extensively investigated with regard to strength and metallurgical properties of welded joint. This study aims to deal with the analysis of strength and microstructural changes in Ti-6Al-4V (Grade 5) alloy after tungsten inert gas (TIG) welding.
Design/methodology/approach
Two pair of Ti alloy plates were welded in two different voltages, i.e. 24 and 28 V, with keeping the current constant, i.e. 80 A It was a random selection of current and voltage values to check the performance of welded material. Both the welded plates were undergone through some mechanical property analysis like impact test, tensile test and hardness test. In addition, the microstructure of the welded joints was also analyzed.
Findings
It was found that hardness and tensile properties gets improved with an increment in voltage, but this effect was reverse for impact toughness. A good corroboration between microstructure and mechanical properties, such as tensile strength, hardness and toughness, was reported in this work. Heat distribution in both the welded plates was simulated through ANSYS software to check the temperature contour in the plates.
Originality/value
A good corroboration between microstructure and mechanical properties, such as tensile strength, hardness and toughness, was reported in this study.
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