Sangho Ha, Kasin Ransikarbum, Hweeyoung Han, Daeil Kwon, Hyeonnam Kim and Namhun Kim
The purpose of this study is to mitigate the dimensional inaccuracy due to vertical curling/bending deformation of three-dimensional (3D) printed parts produced by selective laser…
Abstract
Purpose
The purpose of this study is to mitigate the dimensional inaccuracy due to vertical curling/bending deformation of three-dimensional (3D) printed parts produced by selective laser sintering (SLS) using PA12 based on dimensional compensation of the computer-aided design (CAD) model.
Design/methodology/approach
To carry out this study, specially designed features are initially produced as references, and the dimensional deviations from the vertical bending deformation of the SLS process are analyzed. Next, the deformation patterns are formulated using a polynomial regression model in the global Cartesian coordinates of the building platform. Then, the compensation algorithm is implemented and the original 3D CAD file is preprocessed with an inverse transformation of the features to compensate the deformation errors.
Findings
It was found that the 3D printed parts from the SLS process have the dimensional inaccuracy due to the vertical bending pattern of the quadratic form. By implementing the compensation algorithm, it was statistically shown to effectively reduce bending deformations of various sample parts, including the automotive components, in SLS.
Research limitations/implications
The position of samples in a batch has a direct impact on not only bending deformation but also on horizontal shape geometry error. However, the application of this algorithm is focused on the vertical bending deformation, which is estimated as a major part of dimensional inaccuracy.
Practical implications
This paper provides a practical case study with a real vehicle part. The algorithm was shown to provide a more realistic solution to the dimensional deformation of printed products, which is not manageable by simply using the constant scale factors provided by SLS 3D printer manufacturers.
Originality/value
This paper suggests that the vertical bending deformation from SLS’s 3D printed complex parts can be improved through the proposed compensation algorithm. The compensation algorithm was constructed by using the predictive regression model created from the bending deformation patterns of reference samples. The proposed compensation algorithm can be further used and applied for other complex samples without making additional reference parts.
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Keywords
Yaw A. Debrah and Ian G. Smith
Presents over sixty abstracts summarising the 1999 Employment Research Unit annual conference held at the University of Cardiff. Explores the multiple impacts of globalization on…
Abstract
Presents over sixty abstracts summarising the 1999 Employment Research Unit annual conference held at the University of Cardiff. Explores the multiple impacts of globalization on work and employment in contemporary organizations. Covers the human resource management implications of organizational responses to globalization. Examines the theoretical, methodological, empirical and comparative issues pertaining to competitiveness and the management of human resources, the impact of organisational strategies and international production on the workplace, the organization of labour markets, human resource development, cultural change in organisations, trade union responses, and trans‐national corporations. Cites many case studies showing how globalization has brought a lot of opportunities together with much change both to the employee and the employer. Considers the threats to existing cultures, structures and systems.
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Iyappan Gunasekaran, Govindaraj Rajamanickam, Santhosh Narendiran, Ramasamy Perumalsamy, Kiruthika Ramany and Radha Sankararajan
Various approaches have been made to alter the vibration sensing properties of zinc oxide (ZnO) films to achieve high sensitivity. This paper aims to report the experimental study…
Abstract
Purpose
Various approaches have been made to alter the vibration sensing properties of zinc oxide (ZnO) films to achieve high sensitivity. This paper aims to report the experimental study of the fabrication of precursor molar ratio concentration varied ZnO nanostructures grown on rigid substrates using the refresh hydrothermal method. The effect of these fabricated ZnO nanostructures-based vibration sensors was experimentally investigated using a vibration sensing setup.
Design/methodology/approach
ZnO nanostructures have been grown using low temperature assisted refresh hydrothermal method with different precursor molar concentrations 0.025 M (R1), 0.075 M (R2) and 0.125 M (R3). Poly 3,4-ethylenedioxythiophene polystyrene sulfonate, a p-type material is spun coated on the grown ZnO nanostructures. Structural analysis reveals the increased intensity of the (002) plane and better c-axis orientation of the R2 and R3 sample comparatively. Morphological examination shows the changes in the grown nanostructures upon increasing the precursor molar concentration. The optical band gap value decreases from 3.11 eV to 3.08 eV as the precursor molar concentration is increased. Photoconductivity study confirms the formation of a p-n junction with less turn-on voltage for all the fabricated devices. A less internal resistance of 0.37 kΩ was obtained from Nyquist analysis for R2 compared with the other two fabricated samples. Vibration testing experimentation showed an improved output voltage of the R2 sample (2.61 V at 9 Hz resonant frequency and 2.90 V for 1 g acceleration) comparatively. This also gave an increased sensitivity of 4.68 V/g confirming its better performance when compared to the other fabricated two samples.
Findings
Photoconductivity study confirms the formation of a p-n junction with less turn-on voltage for all the fabricated devices. A less internal resistance of 0.37 kΩ was calculated from the Nyquist plot. Vibration testing experimentation proves an increased sensitivity of 4.68 V/g confirming its better performance when compared to the other fabricated two samples.
Originality/value
Vibration testing experimentation proves an increased sensitivity of 4.68 V/g for R2 confirming its better performance when compared to the other fabricated two samples.