Saeed Reza Allahkaram and Namdar Mohammadi
This paper aims to evaluate corrosion behavior of bare and PbO2-coated stainless steel 316L, as prospective candidates for bipolar plates, in simulated proton exchange membrane…
Abstract
Purpose
This paper aims to evaluate corrosion behavior of bare and PbO2-coated stainless steel 316L, as prospective candidates for bipolar plates, in simulated proton exchange membrane fuel cell’s (PEMFC’s) environment under operating potentials.
Design/methodology/approach
A set of potentiodynamic, as well as potentiostatic, electrochemical experiments was carried out under both anodic and cathodic potentials. Gathered data were analyzed via fast Fourier transform algorithm for further investigation. X-ray diffraction analysis was also used for determining coating characteristics upon completion of electrochemical experiments.
Findings
Results revealed that bare SS316L is a better candidate for bipolar plate material under anodic potential, as it is cathodically protected. However, PbO2-coated SS316L is favorable under cathodic potential, as bare specimen will suffer localized corrosion in the form of pitting.
Research limitations/implications
It would be of interest if all the experiments are carried out in a PEMFC stack.
Practical implications
This research strives to promote the use of electrochemical noise measurement for practical corrosion monitoring of coated bipolar plates in fuel cells.
Social implications
Improving the corrosion resistance of bipolar plates will expedite commercialization of PEMFCs, which in turn will translate into a substantial reduction in carbon footprint.
Originality/value
This research strives to promote the use of electrochemical noise measurement for practical corrosion monitoring of coated bipolar plates in fuel cells.
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Mehdi Khodayari, Saeed Reza Allahkaram and Alex A. Volinsky
One way to analyze electrochemical signals is the wavelet transform, which transforms a signal into another representation whereby the signal information is presented in a…
Abstract
Purpose
One way to analyze electrochemical signals is the wavelet transform, which transforms a signal into another representation whereby the signal information is presented in a multi‐scale manner. Using the inverse wavelet transform, it is also possible to split a signal into different components of different frequency intervals. The inverse wavelet transform is the concept underpinning this paper, the aim of which is to demonstrate that high‐frequency variations in current signals are as valuable as low‐frequency variations.
Design/methodology/approach
The set‐up for the experiments carried out consisted of two identical carbon steel working electrodes exposed to simulated concrete pore solution, sparged simultaneously with SO2 and CO2. The corresponding electrochemical current signal was studied using wavelet transform.
Findings
High‐frequency components of current signals are as informative as low‐frequency components. High‐frequency variations could show some electrochemical activities that are not obvious in the other parts.
Originality/value
This paper shows that high‐frequency variations can be taken into consideration along with low‐frequency variations, since both can provide complementary information about electrochemical activities.
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A. Amadeh, S.R. Allahkaram, S.R. Hosseini, H. Moradi and A. Abdolhosseini
Application of rare earth (RE) salts as a corrosion inhibitor was first proposed by Goldie and McCarrol in 1984. They showed that, with the addition of 0.001 M of Ce(NO3) or La(NO3…
Abstract
Purpose
Application of rare earth (RE) salts as a corrosion inhibitor was first proposed by Goldie and McCarrol in 1984. They showed that, with the addition of 0.001 M of Ce(NO3) or La(NO3) to 3.5% NaCl solution, the inhibition efficiencies were 91 and 82% for carbon steel, respectively. The aim of this paper is to study the inhibition of a mixture of Ce and La cations on the corrosion prevention of St37 carbon steel in aerated NaCl solutions using weight loss, potentiodynamic polarization, open circuit potential and constant potential measurements.
Design/methodology/approach
In this study, St37 steel was used as an experimental sample. The applied inhibitor was a powder mixture of Ce and La oxides with the ratio of Ce/La = 2/1. Each gram of this powder was dissolved in 4 cc acetic acid because of their insolubility in water. Steel samples were polished with 120 to 800 grit SiC polishing papers, deoxidized in 15 per cent HCl, and then ultrasonically cleaned in ethanol. They were degreased in acetone and were dried in a flow of hot air.
Findings
It has been shown that a mixture of RE cations (Ce and La) can be used as a corrosion inhibitor for carbon steel in NaCl containing solutions. The optimum inhibitor concentration was found to be 500 ppm with a maximum inhibition efficiency of 76%. An increase in Cl− ion concentration and a rise in temperature from room temperature to 70°C can have an adverse effect on corrosion inhibition efficiency.
Originality/value
The results obtained from various experiments indicated that the mixture of Ce and La cations could be considered as a suitable inhibitor for carbon steel in low to medium chloride‐containing solutions. Owing to their non‐toxic nature, they may be suitable to use in potable water pipelines.
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Guangwei Liang, Zhiming Gao, Cheng-Man Deng and Wenbin Hu
The purpose of this study is to reveal the effect of nano-Al2O3 particle addition on the nucleation/growth kinetics, microhardness, wear resistance and corrosion resistance of…
Abstract
Purpose
The purpose of this study is to reveal the effect of nano-Al2O3 particle addition on the nucleation/growth kinetics, microhardness, wear resistance and corrosion resistance of Co–P–xAl2O3 nanocomposite plating.
Design/methodology/approach
The kinetics and properties of Co–P–xAl2O3 nanocomposite plating prepared by electroplating were investigated by electrochemical measurements, scanning electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy, Vickers microhardness measurement, SRV5 friction and wear tester and atomic force microscopy.
Findings
A 12 g/L nano-Al2O3 addition in the plating solution can transform the nucleation/growth kinetics of the plating from the 3D progressive model to the 3D instantaneous model. The microhardness of the plating increased with the increase of nano-Al2O3 content in plating. The wear resistance of the plating did not adhere strictly to Archard’s law. An even and denser corrosion product film was generated due to the finer grains, with a high corrosion resistance.
Originality/value
The effect of different nano-Al2O3 addition on the nucleation/growth kinetics and properties of Co–P–xAl2O3 nanocomposite plating was investigated, and an anticorrosion mechanism of Co–P–xAl2O3 nanocomposite plating was proposed.
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Hamid Omidvar, Mohammad Sajjadnejad, Guy Stremsdoerfer, Yunny Meas and Ali Mozafari
This paper aims to coat ternary composite NiBP-graphite films by Dynamic Chemical Plating “DCP” technique with a growth rate of at least 5 μm/h, which makes this technique a…
Abstract
Purpose
This paper aims to coat ternary composite NiBP-graphite films by Dynamic Chemical Plating “DCP” technique with a growth rate of at least 5 μm/h, which makes this technique a worthy candidate for production of composite films. Electroless nickel plating method can be used to deposit nickel–phosphorous and nickel–boron coatings on metals or plastic surface. However, restrictions such as toxicity, short lifetime of the plating-bath and limited plating rate have limited applications of conventional electroless processes.
Design/methodology/approach
DCP is an alternative for producing metallic deposits on non-conductive materials and can be considered as a modified electroless coating process. Using a double-nozzle gun, two different solutions containing the precursors are sprayed simultaneously and separately onto the surface. With this technique, NiBP-graphite films are fabricated and their corrosion and tribological properties are investigated.
Findings
With a film thickness of 2 μm, tribological analysis confirms that these coatings have favorable anti-friction and anti-wear properties. Corrosion resistance of NiBP-graphite composite films was investigated, and it was found that graphite incorporation significantly enhances corrosion resistance of NiBP films.
Originality/value
DCP is faster and simpler to perform compared to other electroless deposition techniques. Using a double-nozzle gun, metal salt solution and reducing agents are sprayed to the surface, forming a deposit. Previously, coatings such as Cu, Cu-graphite, Cu-PTFE, Ni-B-TiO2, Ni-P, Ni-B-P and Ni-B-Zn with favorable compactness and adherence by DCP were reported. In this paper, the authors report the application of the DCP technique for depositing NiBP-PTFE nanocomposite films.
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Masoud Rezaei Saman Kandi, Taghi Shahrabi, Saed Reza Allahkaram and Mir Javad Geramian
Electrical industry equipment in the southern parts of Iran have sustained severe damages as a result of corrosive soil containing different kinds of salt, in combination with the…
Abstract
Electrical industry equipment in the southern parts of Iran have sustained severe damages as a result of corrosive soil containing different kinds of salt, in combination with the corrosive local atmosphere. The present paper is the result of investigations into the behaviour of coatings for various electrical insulators end‐fittings. In this research, the performance of Al‐Zn alloy coating was compared to conventional galvanized zinc coatings by means of atmospheric corrosion tests. The results demonstrated the higher corrosion resistance of the alloy coatings, compared to that of conventional galvanized coatings. Insulator end‐fittings generally are made of steel, which are coated with a hot‐dip galvanized coating. The combination of Al and Zn elements in this coating was demonstrated to possess better galvanic protection and lower corrosion rate than did pure zinc.
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Yanbao Guo, Hai Tan, Deguo Wang and Tao Meng
With the rapid development of rail transportation and energy-delivery systems, such as buried oil and gas pipelines and high-voltage transmission lines, the alternating current…
Abstract
Purpose
With the rapid development of rail transportation and energy-delivery systems, such as buried oil and gas pipelines and high-voltage transmission lines, the alternating current (AC) corrosion of buried steel pipelines is becoming more serious. This paper aims to study the corrosion behaviours of Q235 buried steel pipelines induced by the alternating stray current, with a set of indoor simulated experiment apparatuses.
Design/methodology/approach
The corrosion of the coating holidays of the buried steel pipelines at various AC current densities from 0 to 200 A/m2 in the soil-simulating environment was revealed by the electrochemical and weight-loss methods.
Findings
The results showed that the corrosion potential of the steel shifted negatively obviously and the corrosion rate of the steel increased with the increasing of AC current density. At a low AC current density, the negative deviation of the corrosion potential of the steel was small and the increase of corrosion rate was slight. However, the negative deviation of the corrosion potential was remarkable and the corrosion rate was greatly increased at a relative higher AC current density. The geometrical shape of the corrosion images indicated the corrosion forms changed from uniform corrosion to local corrosion due to the increase of AC interference.
Originality/value
Investigation results are of benefit to provide a new strategy to forecast and evaluate the AC-induced corrosion of the buried pipelines which could improve the safety of pipeline transportation.
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Chengtao Wang, Wei Li, Yuqiao Wang, Xuefeng Yang, Shaoyi Xu, Kunpeng Li and Yunyun Zhao
The purpose of this paper is to predict quantitative level of stray current leaking to the buried metallic structure by establishing convolution neural network (CNN) model.
Abstract
Purpose
The purpose of this paper is to predict quantitative level of stray current leaking to the buried metallic structure by establishing convolution neural network (CNN) model.
Design/methodology/approach
First, corrosion experimental system of buried metallic structure is established. The research object of this paper is the polarization potential within 110 min, CNN model is used to predict the quantitative level of stray current leakage using the data from corrosion experimental system further. Finally, results are compared with the method using BP neural network.
Findings
Results show that the CNN model has better predictive effect and shorter prediction time than the BP model, the accuracy of which is 82.5507 per cent, and the prediction time is shortened by more than 10 times.
Originality/value
The established model can be used to forecast the level of stray current leakage in the subway system effectively, which provides a new theoretical basis for evaluating the stray current corrosion hazard of buried metallic structure.
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Pipelines are seriously corroded due to the close distance between pipelines and high voltage transmission lines. The purpose of this paper is to study the influence of…
Abstract
Purpose
Pipelines are seriously corroded due to the close distance between pipelines and high voltage transmission lines. The purpose of this paper is to study the influence of alternating current (AC) on corrosion behavior of X80 pipeline steel in coastal soil solution.
Design/methodology/approach
The corrosion behavior of X80 steel under different AC densities in coastal soil solution was investigated by electrochemical measurements and image processing technology. Furthermore, a quantitative description model of AC corrosion through fractal dimension of corrosion image was established.
Findings
The results show that under low AC density the X80 steel is mainly uniform corrosion, and once AC density reaches 150 A/m2, the corrosion morphology gradually turns to pitting corrosion with irregular circle. For another aspect, the fractal dimension of corrosion images shows that the two/three-dimensional fractal dimension increase with the increase of AC density, presenting a linear and an exponential relationship respectively. In addition, the variation of the three-dimensional fractal dimension is the same as that of average corrosion rate. The threshold of the increasing trend of fractal dimension as well as corrosion type is 150 A/m2.
Originality/value
The investigation provides a quantitative method to describe AC corrosion morphology through fractal dimension. Furthermore, the method is of benefit to process corrosion images automatically.
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Yi He, Ranran Yang, Yanqiu Zhou, Lan Ma, Lei Zhang and Zhao Chen
The purpose of this paper is to adopt both the fragments of imidazole and thiosemicarbazide as reaction centers, to synthesize a water-soluble corrosion inhibitor named as…
Abstract
Purpose
The purpose of this paper is to adopt both the fragments of imidazole and thiosemicarbazide as reaction centers, to synthesize a water-soluble corrosion inhibitor named as thiosemicarbazide-imidazole derivative (TH-IM).
Design/methodology/approach
This paper presents potentiodynamic polarization tests, electrochemical impedance spectroscopy tests and morphology study of metal surface by scanning electron microscope and thermodynamic study.
Findings
In the aggressive condition of CO2 saturated Wt. NaCl solution at 333 K for 72 h with 400 ppm inhibitor dosage, the efficiency of inhibition increases approximately 98 per cent through the method of weight loss.
Originality/value
This paper finds a new corrosion inhibitor about TH-IM which has a good solubility in water.