Athira Krishnan and S.M.A. Shibli
This paper aims to evaluate the inhibitive action of different concentrations of Sesbania grandiflora leaf extract on the mild steel corrosion in an aggressive HCl medium under…
Abstract
Purpose
This paper aims to evaluate the inhibitive action of different concentrations of Sesbania grandiflora leaf extract on the mild steel corrosion in an aggressive HCl medium under different experimental conditions.
Design/methodology/approach
Weight loss investigation, open-circuit voltage analysis, Tafel polarisation, AC impedance analysis, etc. were used for the evaluation of inhibition efficiency. The influence of immersion period on inhibition efficiency was evaluated. The mechanism of action of the inhibitor is also discussed. Infrared (IR) spectroscopy and energy-dispersive X-ray spectroscopy analysis were used to characterise the passive film.
Findings
The results suggested that 10,000 ppm solution has maximum inhibition efficiency of 98.01 per cent at room temperature, while 1,000 ppm solution also exhibited a better efficiency of about 96.16 per cent. Efficiency of inhibitor solution was found to increase with an increase in its concentration. Polarisation study proposed the solution as an anodic inhibitor. Impedance study confirmed the formation of a protective layer over the surface of the specimen, and the constituents of the film were identified using IR spectroscopy. Stability of the film adsorbed on the steel was cleared from the steady open-circuit potential value. Study on action of the inhibitor under accelerated conditions revealed the fact that the efficiency of extract in preventing corrosion is good under stimulated conditions also.
Practical implications
The action of inhibitor sustains for a sufficient time period and could sustain under stimulated conditions. Hence, its application is practically possible in industries. The proposed inhibitor is widely available and is environmentally safe.
Originality/value
HCl is an industrially important chemical used for acid cleaning, acid pickling, etc. HCl was used as an aggressive corrosion environment. As the chances for mild steel to be in contact with HCl were very high, it was important to develop an efficient, economical and eco-friendly inhibitor for corrosion.
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B. Jabeera, S.M.A. Shibli and T.S. Anirudhan
Zinc ions, produced by the electrolytic dissolution of zinc metal rods, exhibited excellent inhibition efficiency, especially in combination with the synergistic additions of…
Abstract
Zinc ions, produced by the electrolytic dissolution of zinc metal rods, exhibited excellent inhibition efficiency, especially in combination with the synergistic additions of tungstate and nitrite ions. The optimum ratio of tungstate: nitrite: zinc was found to be 10:10:1 and the combination of tungstate: 100 ppm ‐ nitrite: 100 ppm ‐ zinc: 10 ppm (System A) gave the best results of all the systems studied. This system requires a much smaller concentration of tungstate and nitrite ions, as compared to the concentrations typically used and claimed to offer optimal inhibition efficiency. Long‐term open circuit potential measurements indicated that effective passivation occurred within 3 days of immersion. The passive layer thus formed on the metal surface retained its protective capability for several weeks, even after test coupons were transferred into a depleted inhibitor solution. The possible mechanism of the passivation is discussed.
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Tungstate inhibitors are seldom used alone in open recirculating cooling water systems due to their low oxidising ability and high cost. The objective of the present work was to…
Abstract
Tungstate inhibitors are seldom used alone in open recirculating cooling water systems due to their low oxidising ability and high cost. The objective of the present work was to develop efficient synergistic inhibitor combinations comprising sodium silicate and very low concentration of sodium tungstate, keeping in view of their application in industrial cooling water system. It was demonstrated in the present study that all the combinations of the inhibitors exhibited synergistic benefit and higher inhibition efficiencies than did either of the individual inhibitors. It was also established that a 4:1 ratio of sodium silicate to sodium tungstate (total 1,000 ppm) was the best overall combination. The FTIR spectra also suggest that tungstate and silicate ions were incorporated in the passivating metal oxide layer formed on the surface of carbon steel in the inhibitor solutions. The effects of excess and depleted concentrations of the individual inhibitor components on overall inhibition behaviour are also discussed.
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S.M.A. Shibli and V. Anitha Kumary
There is an increasing demand for eco‐friendly inhibitors for use in cooling water systems. Both calcium gluconates and molybdate are eco‐friendly, non‐toxic chemicals. The…
Abstract
There is an increasing demand for eco‐friendly inhibitors for use in cooling water systems. Both calcium gluconates and molybdate are eco‐friendly, non‐toxic chemicals. The corrosion inhibition of calcium gluconate and sodium molybdate on carbon steel in neutral aqueous media was evaluated by means of weight loss, electrochemical polarisation and impedance techniques. A synergistic effect was observed when these two eco‐friendly non‐toxic inhibitors were used in protecting carbon steel. A non‐linear relationship existed between the concentrations of the two inhibitors showing a synergistic effect.
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Younes El Kacimi, Mouhsine Galai, Khaoula Alaoui, Rachid Touir and Mohamed Ebn Touhami
The purpose of this paper is to study the effect of silicon and phosphorus content in steel suitable for galvanizing on its corrosion and inhibitor adsorption processes in…
Abstract
Purpose
The purpose of this paper is to study the effect of silicon and phosphorus content in steel suitable for galvanizing on its corrosion and inhibitor adsorption processes in steels/cetyltrimethylammonium bromide combined and KI (mixture)/5.0 M hydrochloric acid systems has been studied in relation to the temperature using chemical (weight loss), Tafel polarization, electrochemical impedance spectroscopy (EIS), scanning electronic microscope (SEM) analysis and Optical 3D profilometry characterization. All the methods used are in reasonable agreement. The kinetic and thermodynamic parameters for each steels corrosion and inhibitor adsorption, respectively, were determined and discussed. Results show that the adsorption capacity for Steel Classes A and B are better than Steel Class C surfaces depending on their silicon and phosphorus content. Surface analyses via SEM and Optical 3D profilometry was used to investigate the morphology of the steels before and after immersion in 5.0 M HCl solution containing mixture. Surface analysis revealed improvement of corrosion resistance of Steels Classes A and B in the presence of mixture more than Classes C. It has been determined that the adsorbed protective film on the steels surface heterogeneity markedly depends on steels compositions, that is, the heterogeneity increases with decreasing silicon and phosphorus content.
Design/methodology/approach
The effect of silicon and phosphorus content in Steels Classes A, B and C on its corrosion and inhibitor mixture adsorption processes in 5.0 M HCl solution has been studied by weight loss, potentiodynamic polarization, EIS and surface analysis.
Findings
The inhibition efficiency of mixture follows the order: (Steel Class A) > (Steel Class B) > Steel Class C) and depends on their compositions in the absence of mixture according on their silicon and phosphorus content, that is, the corrosion rate increases with increasing of the silicon and phosphorus content. A potentiodynamic polarization measurement indicates that the mixture acts as mixed-type inhibitor without changing the mechanism of corrosion process for the three classes of mild steels.
Originality/value
Corrosion rate mild steels in 5.0 M HCl depends on their compositions in the absence of mixture according to their silicon and phosphorus content, that is, the corrosion rate increases with increasing silicon and phosphorus content. The adsorbed protective film on the steels surface heterogeneity markedly depends on steels class’s compositions, that is, the heterogeneity increases with decreasing silicon and phosphorus content.
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Fatemeh Baghaei Ravari, Saeed Mohammadi and Athareh Dadgarinezhad
The purpose of this paper is to investigate how to improve the corrosion inhibition behavior of molybdate‐based inhibitors for mild steel, using organic compounds containing a…
Abstract
Purpose
The purpose of this paper is to investigate how to improve the corrosion inhibition behavior of molybdate‐based inhibitors for mild steel, using organic compounds containing a phenyl ring together with nitrite agent. As picrate contains a phenyl ring together with three substituent nitrite anions, it is used as an organic compound. In this study a new molybdate‐based inhibitor was introduced with the composition of 60 ppm molybdate/40 ppm nitrite/20 ppm picrate. Inhibition efficiency of molybdate alone and with nitrite and picrate on the uniform corrosion of mild steel in stimulated cooling water was assessed.
Design/methodology/approach
The inhibition efficiency of molybdate alone and with nitrite and picrate on the uniform corrosion of mild carbon steel in stimulated cooling water (SCW) was assessed by electrochemical techniques such as potentiodynamic polarization, electrochemical impedance (AC impedance) measurements and weight loss determinations at the room temperature. Studies of electron microscopy included scanning electron microscopy (SEM) photography and X‐Ray energy dispersive (EDS) microanalysis were used.
Findings
The results obtained from the polarization and AC impedance curves were in agreement with those from the corrosion weight loss results. The results indicated that the new inhibitor was as effective as molybdate alone, though at one quarter of the concentration range of molybdate, which is economically favorable.
Originality/value
The paper demonstrates improvement in corrosion inhibition of mild steel in SCW via a blend of molybdate, nitrite and picrate as a new anodic inhibitor.
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Shamnamol G.K., Sam John and Jaya Mary Jacob
Surface pretreatment of iron and its alloys to remove stains and inorganic contaminants on the metal surface undergoes dissolution by virtue of the strong acidic media thereby…
Abstract
Purpose
Surface pretreatment of iron and its alloys to remove stains and inorganic contaminants on the metal surface undergoes dissolution by virtue of the strong acidic media thereby increasing its susceptibility to corrosion. The purpose of this study is to explore the corrosion mitigation prospects of green corrosion inhibitors on mild steel surface.
Design/methodology/approach
Corrosion inhibition performance of Garcinia gummi-gutta leaf extract (GGLE) was explored against mild steel in 1 M HCl solution using the weight-loss method, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PDP) techniques. Surface characterization was carried out to study the mechanism of inhibitor action.
Findings
The concentration of GGLE varied from 100 to 6,000 ppm and the result indicates that corrosion inhibition efficiency was amplified by raising the inhibitor concentration. The maximum inhibition efficiency was 82.2% at 6,000 ppm concentration. EIS results show the development of a protective layer of inhibitor molecule over the metal surface and PDP demonstrates that the inhibitor operates as a mixed-type inhibitor. Scanning electron microscopy and atomic force microscopy were executed to assess the surface morphology and roughness, respectively.
Originality/value
To the best of the authors’ knowledge, so far, no studies have been reported on the corrosion inhibition performance of GGLE which is rich in many bioactive components especially hydroxyl citric acid. This work encompasses the corrosion inhibition capability of GGLE against mild steel in an acidic medium.
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Khalid Abdalla and Hussain Zuhailawati
The purpose of this paper is to study the effect of different concentrations of pretreatment solution of copper acetate (1, 5 and 10 g/L) on the deposition, growth and protection…
Abstract
Purpose
The purpose of this paper is to study the effect of different concentrations of pretreatment solution of copper acetate (1, 5 and 10 g/L) on the deposition, growth and protection ability of zinc phosphate coating.
Design/methodology/approach
Zinc phosphate coatings were deposited on steel surface by immersion method. Scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS) were used to study the morphological evolution and chemical analysis of formed coatings. The electrochemical performance of the coatings was evaluated via potentiodynamic polarization curves, electrochemical impedance spectroscopy (EIS) and immersion test in an aerated 3.5% NaCl solution.
Findings
The results showed that the activation treatment accelerated the deposition of the phosphate coating and improved its surface coverage. A higher phosphate coating weight (7.35 g/m2) and more compact structure was obtained with pretreatment solution of 1 g/L copper acetate. Electrochemical results revealed that the protection ability of the phosphated substrates was markedly enhanced after the pretreatment, and the best corrosion protection was obtained with a concentration of 1 g/L copper acetate solution. The corrosion current density of phosphated substrate was reduced by 64.9% after activation treatment with 1 g/L copper acetate solution.
Originality/value
In this investigation, dense, stable and compact zinc phosphate layers with improved corrosion resistance were formed on a carbon steel surface after activation pretreatment with copper acetate solution prior to a phosphating step.
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Ayomide Osundare, Daniel Toyin Oloruntoba and Patricia Popoola
The purpose of this paper is to develop technically efficient and economically effective sacrificial anodes that can be used for cathodic protection (CP) of pipelines in marine…
Abstract
Purpose
The purpose of this paper is to develop technically efficient and economically effective sacrificial anodes that can be used for cathodic protection (CP) of pipelines in marine environment and fill the knowledge gap in the use of carbon anodes for CP.
Design/methodology/approach
A sacrificial anode was produced via sand casting by adding varying weight-percent of coal and ferrosilicon to a constant weight-percent of grey cast iron. The hardness of the produced anodes was evaluated using a Rockwell hardness tester. The microstructure of the anodes was observed with scanning electron microscope/energy-dispersive spectroscopy (SEM/EDS). X-ray diffraction (XRD) was used to study the phases present. A potentiostat was used to assess the corrosion behaviour of the produced anodes and mild steel in 3.5 Wt.% NaCl solution.
Findings
The SEM results showed that some anodes had interdendritic graphite formation, while others had pronounced graphite flakes. The EDS analysis showed carbon and iron to be the prominent elements in the anode. Anodes Bc, B2 and B5 with a corrosion rate of two order of magnitudes were observed to have similar dendritic structures. Anode B4 is the most electronegative with an Ecorr of −670.274 mV Ag/AgCl and a corrosion rate of 0.052475 mmpy. The produced anodes can be used to protect mild steel in the same environment owing to their lower Ecorr values compared to that of mild steel −540.907 mV Ag/AgCl.
Originality/value
Alloying has been majorly used to improve the efficiency of sacrificial anodes and to alleviate its setbacks. However, development of more technically efficient and economically effective sacrificial anodes via production of composite has not been exhaustively considered. Hence, this research focuses on the development of a carbon based anode by adding natural occurring coal and ferrosilicon to grey cast iron. The corrosion behaviour of the produced anode was evaluated and compared to that of mild steel in marine environment.
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M.N. Boucherit, Sid‐Ahmed Amzert, Fahd Arbaoui, Salah Hanini and Abdennour Hammache
The purpose of this paper is to illustrate the usefulness of inhibitors for the prevention of localised corrosion of carbon steel in a low‐aggressive medium. The efficiencies of…
Abstract
Purpose
The purpose of this paper is to illustrate the usefulness of inhibitors for the prevention of localised corrosion of carbon steel in a low‐aggressive medium. The efficiencies of two inorganic non‐toxic inhibitors are compared, associated with an oxidant.
Design/methodology/approach
Many experiments were conducted. For each experiment, a solution was prepared with different concentrations of pitting agent, inhibitor and oxidant. The performance was then estimated by the pitting potential taken from the voltammograms of carbon steel obtained with each solution.
Findings
The results show that the efficiency of molybdate and tungstate were comparable. The presence of iodate, which plays an oxidizing role, can be synergistic to the inhibitor but harmful if the concentration ratio is not adequate.
Practical implications
The interest in the use of an oxidant is that it makes it possible to reduce the inhibitor concentration, which limits the pH increase and prevents scale deposition.
Originality/value
This work provides useful guidance in the localised corrosion prevention of a semi‐open cooling circuit subject to seasonal sand‐storms. The obtained results from the many experiments carried out were compiled using neural networks for performance prediction.