The purpose of this paper is to obtain a better understanding on robust performance of a hardening and tempering process producing component worm shaft used in the steam power…
Abstract
Purpose
The purpose of this paper is to obtain a better understanding on robust performance of a hardening and tempering process producing component worm shaft used in the steam power plant. This research is capable to explaining the variation of process capability in terms of robustness.
Design/methodology/approach
This paper proposed a methodology (a combination of simulation, regression modelling and robust design technique) to study robustness of a hardening and tempering process producing component worm shaft used in the steam power plant and process capability acts as a surrogate measure of robustness. In each experimental run, the values of responses and the corresponding multivariate process capability indices across the outer array are determined. The variation of process performance (process capability values) due to random noise variation is studied using a general purpose process control chart (R-chart).
Findings
The results provide useful information in term of insensitiveness of the process against the noise (raw material and process noise) variation where the process capability acts as a surrogate measure of process robustness and explains the variation of process capability in term of robustness.
Practical implications
This paper adds to the body of knowledge on robustness of a manufacturing process. This paper may be of particular interest to practicing engineers as it suggests what factors should be more emphasis to achieve robust (consistent) performance from the process.
Originality/value
The originality of this paper lies within the context in which this study is to address key relationships between process robustness and process capability in a manufacturing industry.
Details
Keywords
Andreas Jede and Frank Teuteberg
Information technology (IT) expenses constitute an important factor when choosing efficient IT systems. Especially with regard to cloud computing (CC), decision-makers tend to…
Abstract
Purpose
Information technology (IT) expenses constitute an important factor when choosing efficient IT systems. Especially with regard to cloud computing (CC), decision-makers tend to associate cost benefits. In this context, cloud providers present often undifferentiated sample calculations which aim to verify the financial favorability of their IT solutions. However, the scientific literature tries to encounter this by means of various total costs of ownership approaches. But science mostly neglects essential factors and does not provide an integrated approach involving factors, such as cost of capital, taxation effects, use intensity or duration of use. Hence, the purpose of this study is to involve these factors accordingly.
Design/methodology/approach
The paper uses a multi-method approach. First, existing literature is analyzed by a systematic literature review. Afterwards, the initial model is developed by means of a formal notation. Finally, the suitability of the formal model is evaluated by a real-life case study, where simulation software is used for investigating various scenarios.
Findings
The underlying paper discusses a formal model which integrates the four stated factors and enables decision-makers to compare cloud-based IT services on a comprehensive financial basis. Thus, the rational cost comparisons with traditional IT systems such as on-premise (OP) increase the transparency of the CC field significantly.
Originality/value
This paper shows impressively the importance of the four mentioned factors and their influence on the decision whether to implement cloud services or OP services. Herein, to the best of our knowledge and for the first time, a cash-flow-based comparison model is created for comparing cloud services and OP solutions.
Details
Keywords
Dipika Pramanik, Samar Chandra Mondal and Anupam Haldar
In recent years, determining the effective and suitable supplier in the supply chain management (SCM) has become a key strategic consideration to the success of any manufacturing…
Abstract
Purpose
In recent years, determining the effective and suitable supplier in the supply chain management (SCM) has become a key strategic consideration to the success of any manufacturing organization in terms of business intelligence (BI), as many quantitative and qualitative critical factors are measured from big data. In today’s competitive business scenario, the main purpose of this study is to determine suitable and sustainable suppliers during supplier selection process is to reduce the risk of investment along with maximize overall value to the customer and develop closeness and long-term relationships between customers and suppliers to build a resilient SCM to mitigate uncertainty for automotive organizations.
Design/methodology/approach
As these types of decisions generally involve more than a few criteria and often necessary to compromise among possibly conflicting factors, the multiple-criteria decision-making becomes a useful approach to solve this kind of problem. Considering both tangible and intangible criteria, the aim of this paper is the presentation of a new integrated fuzzy analytic hierarchy process and fuzzy additive ratio assessment method with fuzzy entropy using linguistic values to solve the supplier selection problem to build the resilient SCM under uncertain data. Fuzzy entropy is used to obtain the entropy weights of the criteria.
Findings
Organizations gather massive amounts of information known as BD on the basis of historical records of uncertainties from several internal and external sources to manage uncertainty to improve the overall performance of organizations using BI strategy for analyzing and making effective decision to support the managements of automotive manufacturing organizations in an information system.
Research limitations/implications
Although this study tries to represent a full analysis on suitable and resilient global supplier selection under various types of uncertainty, still there are some improvements that can be made in the future by developing a more refined and more sophisticated approach to further enhance the performance of the proposed scheme to calculate overall rating scores of the alternatives.
Originality/value
The novelty of this paper is to propose a framework of BI in SCM to determine a suitable and resilient global supplier where all the meaningful information, relevant knowledge and visualization retrieved by analyzing the huge and complex set of data or data streams, i.e. BD based on decision-making, to develop any manufacturing organizational performance worldwide.
Details
Keywords
Abdelkebir Sahid, Yassine Maleh and Mustapha Belaissaoui
Himadri Majumder and Kalipada Maity
The purpose of this study aims to obtain excellent products, consistent investigation and manufacturing process control which are the preconditions that organizations have to…
Abstract
Purpose
The purpose of this study aims to obtain excellent products, consistent investigation and manufacturing process control which are the preconditions that organizations have to consider. Nowadays, manufacturing industry apprise process capability index (Cpi) to evaluate the nature of their things with an expect to enhance quality and also to improve the productivity by cutting down the operating cost. In this paper, process capability analysis was applied during wire electrical discharge machining (WEDM) of titanium grade 6, to study the process performance within specific limits.
Design/methodology/approach
Four machine input parameters, namely, pulse ON time, pulse OFF time, wire feed and wire tension, were chosen for process capability study. Experiments were carried out according to Taguchi’s L27 orthogonal array. The value of Cpi was evaluated for two machining attributes, namely, average surface roughness and material removal rate (MRR). For these two machining qualities, single response optimization was executed to explore the input settings, which could optimize WEDM process ability.
Findings
Optimum parameter settings for average surface roughness and MRR were found to be TON: 115 µs, TOFF: 55 µs, WF: 4 m/min and WT: 6 kg−F and TON: 105 µs, TOFF: 60 µs, WF: 4 m/min and WT: 5 kg−F.
Originality/value
Process capability analysis constantly checks the process quality through the capability index keep in mind the end goal to guarantee that the items made are complying with the particulars, providing data for product plan and process quality enhancement for designer and engineers, giving the support to decrease the cost of item failures.
Details
Keywords
Christian Stockmann, Herwig Winkler and Martin Kunath
The concept of robustness in manufacturing is not easy to capture and even harder to quantify. This paper elaborates an approach to assess robustness in production systems from a…
Abstract
Purpose
The concept of robustness in manufacturing is not easy to capture and even harder to quantify. This paper elaborates an approach to assess robustness in production systems from a holistic input-throughput-output perspective using a pragmatic robustness indicator.
Design/methodology/approach
First, in order to have a precise understanding of what needs to be measured, a concept of robustness in production systems is defined based on a literature overview. Three different aspects are considered to be essential to comprehensively describe robustness in production: the deviations of input resources, of performance and of output. These aspects are translated into an aggregated indicator based on developments of production costs, order delays and output volumes. The indicator-based assessment approach is eventually applied to a flow-shop scheduling case study in the chipboard industry.
Findings
The study shows that an assessment of robustness should not solely focus on a single aspect of a production system. Instead, a holistic view is required addressing the tradeoffs that robustness must balance, such as the one between the realized performance, the corresponding resource requirements and the resulting output. Furthermore, the study emphasizes that robustness can be interpreted as a superior system capability that builds upon flexibility, agility, resilience and resistance.
Research limitations/implications
First, the paper is a call to further test and validate the proposed approach in industry case studies. Second, the paper suggests a modified understanding of robustness in production systems in which not only the deviation of one single variable is of interest but also the behavior of the whole system.
Practical implications
The approach allows practitioners to pragmatically evaluate a production system’s robustness level while quickly identifying drivers, barriers and tradeoffs.
Originality/value
Compared to existing assessment approaches the proposed methodology is one of the first that evaluates robustness in production systems from a holistic input-throughput-output perspective highlighting the different tradeoffs that have to be balanced. It is based upon a comprehensive concept of robustness which also links robustness to adjacent capabilities that were otherwise only treated separately.
Details
Keywords
Amir Moslemi and Mahmood Shafiee
In a multistage process, the final quality in the last stage not only depends on the quality of the task performed in that stage but is also dependent on the quality of the…
Abstract
Purpose
In a multistage process, the final quality in the last stage not only depends on the quality of the task performed in that stage but is also dependent on the quality of the products and services in intermediate stages as well as the design parameters in each stage. One of the most efficient statistical approaches used to model the multistage problems is the response surface method (RSM). However, it is necessary to optimize each response in all stages so to achieve the best solution for the whole problem. Robust optimization can produce very accurate solutions in this case.
Design/methodology/approach
In order to model a multistage problem, the RSM is often used by the researchers. A classical approach to estimate response surfaces is the ordinary least squares (OLS) method. However, this method is very sensitive to outliers. To overcome this drawback, some robust estimation methods have been presented in the literature. In optimization phase, the global criterion (GC) method is used to optimize the response surfaces estimated by the robust approach in a multistage problem.
Findings
The results of a numerical study show that our proposed robust optimization approach, considering both the sum of square error (SSE) index in model estimation and also GC index in optimization phase, will perform better than the classical full information maximum likelihood (FIML) estimation method.
Originality/value
To the best of the authors’ knowledge, there are few papers focusing on quality-oriented designs in the multistage problem by means of RSM. Development of robust approaches for the response surface estimation and also optimization of the estimated response surfaces are the main novelties in this study. The proposed approach will produce more robust and accurate solutions for multistage problems rather than classical approaches.
Details
Keywords
Rakesh D. Raut, Bhaskar B. Gardas, Balkrishna E. Narkhede and Vaibhav S. Narwane
The purpose of this paper is to identify the critical factors influencing the cloud computing adoption (CCA) in the manufacturing micro, small and medium enterprises (MSMEs) by…
Abstract
Purpose
The purpose of this paper is to identify the critical factors influencing the cloud computing adoption (CCA) in the manufacturing micro, small and medium enterprises (MSMEs) by employing a decision-making trial and evaluation laboratory (DEMATEL) methodology.
Design/methodology/approach
Through literature review and expert opinions, 30 significant factors were identified, and then a DEMATEL approach was applied for exploring the cause–effect relationship between the factors.
Findings
The results of study highlighted that five factors, namely, “hardware scalability and standardisation”, “cost (subscription fees, maintenance cost and implementation cost (CS1)”, “innovation”, “installation and up gradation (CS28)”, and “quality of service” were the most significant factors influencing the CCA in the case sector.
Research limitations/implications
The DEMATEL model was developed by considering expert inputs, and these inputs could be biased which can influence the reliability of the model. This study guides the organisational managers, cloud service providers and governmental organisations in formulating the new policies/strategies or modifying the existing ones for the effective CCA in the case sector.
Originality/value
For the first time. interdependency between the critical factors influencing CCA was discussed by employing the DEMATEL approach in the Indian manufacturing MSMEs context.
Details
Keywords
Karthik Bharathi S., S. Vinodh, Sriharsha Devarapu and Goutham Siddhamshetty
The purpose of the study reported in the paper is to apply a structured problem-solving approach based on the Lean approach to analyse weld defects and derive appropriate…
Abstract
Purpose
The purpose of the study reported in the paper is to apply a structured problem-solving approach based on the Lean approach to analyse weld defects and derive appropriate solutions.
Design/methodology/approach
Manufacturing organisations involved in welding fabrication are expected to reduce weld defects to attain competitive advantage. Weld defects need to be systematically analysed for valve performance enhancement. In this research study, Lean approach is used to reduce variations and waste by annihilating the root causes for failures that occur during submerged arc welding (SAW) process.
Findings
The deployment of solutions facilitated weld defect reduction and substantial financial savings for the organisation.
Research limitations/implications
The framework has been test-implemented for analysing variations and wastes generated in the SAW process. In future, studies could be conducted for assessing different welding processes.
Practical implications
The proposed Lean framework has been successfully implemented in a large-scale manufacturing unit involved in fabrication work.
Originality/value
Lean framework has been test-implemented in a large-scale manufacturing organisation involved in weld fabrication work.