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Article
Publication date: 4 June 2021

Sıtkı Akıncıoğlu

The purpose of this study was to optimize the surface roughness (Ra), delamination damage at the hole entrance (FdT) and at the hole exit (FdB) and kerf angle (K) in the drilling…

Abstract

Purpose

The purpose of this study was to optimize the surface roughness (Ra), delamination damage at the hole entrance (FdT) and at the hole exit (FdB) and kerf angle (K) in the drilling of aramid fiber-reinforced polymer (AFRP) composite material using abrasive water jet (AWJ) machining.

Design/methodology/approach

The AFRP composite was produced by the vacuum infusion method. The drilling experiments were performed on an AWJ machine using a three-axis computerized numerical control system. Machine processing parameters were determined as water pressure (2,000, 3,000 and 4,000 bar), stand-off distance (2, 4 and 6 mm) and traverse feed rate (150, 250 and 350 mm/min). Optimization of processing parameters in the drilling experiments was carried out according to the Taguchi L27 (33) orthogonal array. In addition, gray relational analysis (GRA) was used to analyze the complex uncertainty affecting the results.

Findings

Results of the drilling operations demonstrated that water pressure (P) was the most effective parameter, with 65.3%, 65.2%, 49.8% and 52.1% contribution rates for Ra, FdT, FdB and K, respectively.

Practical implications

Reliable results have been obtained with Taguchi-based GRA while drilling AFRP composite material using AWJ. Significant results have been achieved to increase the hole quality in the drilling of AFRP composite material.

Originality/value

The new approach is to present more detailed analysis by using Taguchi method and multi-decision Taguchi-based gray relation analysis in AFRP composite material drilling using AWJ. Thus, time and experiment costs are saved.

Details

Aircraft Engineering and Aerospace Technology, vol. 93 no. 4
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 18 October 2024

İhsan Toktaş and Sıtkı Akıncıoğlu

With the development of technology, the production of industrial products with 3D (3-Dimensional) printing has become widespread. Variables in production methods affect the…

Abstract

Purpose

With the development of technology, the production of industrial products with 3D (3-Dimensional) printing has become widespread. Variables in production methods affect the durability of products. For this reason, studies to increase the durability of products are gaining importance. This paper aims to examine the tribological behavior of products produced in different patterns using 3D printing methods.

Design/methodology/approach

Friction wear tests of polylactic acid (PLA) samples produced in different patterns were carried out on a pin-on disc testing device. Friction wear tests were performed according to ASTM G-99 standard. Friction coefficient, weight loss and wear surface images were evaluated.

Findings

According to the results obtained, it was determined that pattern differences affected the tribological properties of the samples. The lowest coefficient of friction was observed in PLA1, while the highest wear resistance was found in PLA3.

Originality/value

Studies on the tribological properties of samples produced with a 3D printer are limited. In this study, the effect of samples with a 50% filling rate and different patterns on tribological properties was investigated. It was desired to determine the effect of different patterns on wear characteristics.

Details

Rapid Prototyping Journal, vol. 31 no. 2
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 4 August 2022

Meltem Altin Karataş, Hasan Gökkaya, Sıtkı Akincioğlu and Mehmet Ali Biberci

The purpose of this study is to optimize processing parameters to get the smallest average surface roughness (Ra) and delamination damage (Fd) values during drilling via abrasive…

Abstract

Purpose

The purpose of this study is to optimize processing parameters to get the smallest average surface roughness (Ra) and delamination damage (Fd) values during drilling via abrasive water jet (AWJ) of the glass fiber-reinforced polymer composite material produced at [0°/90°]s fiber orientation angles.

Design/methodology/approach

Drilling experiments were done via AWJ with three-axis computer numerical control (CNC) control system. Machine processing parameters such as water pressure of 3,600, 4,300, 4,800 and 5,300 bar; stand-off distance of 1, 2, 3 and 4 mm; traverse rate of 750, 1,500, 2,000 and 3,000 mm/min; and hole diameters of 8, 10, 12 and 14 mm have been selected. The effects of processing parameters in drilling experiments were investigated in conformity with the Taguchi L16 orthogonal array and the data obtained were analyzed using Minitab 17 software. The signal/noise (S/N) ratio was taken as a basis for evaluating the test results. Optimum processing conditions were determined by calculating the S/N ratio for both Ra and Fd in conformity with the “smaller is better” approximation. The effects of processing parameters on Ra and Fd were statistically investigated using analysis of variance, S/N ratio and Taguchi-based gray relational analysis. Ra and Fd were predicted by evaluating with the ANN model and were predicted with the least amount of error.

Findings

It has been determined that the most effective parameter for Ra and Fd is the water pressure and then the stand-off distance.

Originality/value

The novel approach is to reduce cost and the time spent by using Taguchi optimization as a result of AWJ drilling the material in this fiber orientation [0°/90°]s.

Details

Multidiscipline Modeling in Materials and Structures, vol. 18 no. 4
Type: Research Article
ISSN: 1573-6105

Keywords

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