Xuepeng Zhan, Jianjun Wu, Mingzhi Wang, Yu Hui, Hongfei Wu, Qi Shang and Ruichao Guo
This paper aims to first apply more advanced anisotropic yield criterions as Yld91 and Yld2004 to spherical indentation simulations, and investigate plastic anisotropy identified…
Abstract
Purpose
This paper aims to first apply more advanced anisotropic yield criterions as Yld91 and Yld2004 to spherical indentation simulations, and investigate plastic anisotropy identified from indentation simulations following different yield criterions (Hill48, Yld91, Yld2004) to discover laws. It also aims to compare the difference in plastic anisotropy identified from indentation on three yield criterions and evaluate the applicability of plastic anisotropy.
Design/methodology/approach
This paper uses indentation simulations on different yield criterions to identify plastic anisotropy. First, the trust-region techniques based on the nonlinear least-squares method are used to determine anisotropy coefficients of Yld91 and Yld2004. Then, Yld91 and Yld2004 are implemented into ABAQUS software using user-defined material (UMAT) subroutines with the proposed universal structure. Finally, through considering comprehensively the key factors, the locations of the optimal data acquisition points in indentation simulations on different yield criterions are determined. And, the identified stress–strain curves are compared with experimental data.
Findings
This paper discovers that indentation on Yld2004 is able to fully identify difference in equivalent plastic strain between 0° and 90° directions when indentation depth ht is relatively smaller. And, this research demonstrates conclusively that plastic anisotropy identified from indentation on Yld2004 and Yld91 is more applicable at larger strains than that on Hill48, and that on Yld2004 is more applicable than that on Yld91, overall. In addition, the method on the determination of the locations of the optimal data acquisition points is demonstrated to be also valid for anisotropic material.
Originality/value
This paper first investigates plastic anisotropic properties and laws identified from indentation simulations following more advanced anisotropic yield criterions and provides reference for later research.
Details
Keywords
Ruichao Guo, Jianjun Wu and Yinxiang Ren
Accurate prediction of residual stress requires precise knowledge of the constitutive behavior of as-quenched material. This study aims to model the flow stress behavior for…
Abstract
Purpose
Accurate prediction of residual stress requires precise knowledge of the constitutive behavior of as-quenched material. This study aims to model the flow stress behavior for as-quenched Al-Mg-Si alloy.
Design Methodology Approach
In the present work, the flow behavior of as-quenched Al-Mg-Si alloy is studied by the hot compression tests at various temperatures (573–723 K), strain rates (0.1–1 s−1) and cooling rates (1–10 K/s). Flow stress behavior is then experimentally observed, and an Arrhenius model is used to predict the flow behavior. However, due to the fact that materials parameters and activation energy do not remain constant, the Arrhenius model has an unsatisfied prediction for the flow behavior. Considering the effects of temperatures, strain rates and cooling rates on constitutive behavior, a revised Arrhenius model is developed to describe the flow stress behavior.
Findings
The experimental results show that the flow stress increases by the increasing cooling rate, increasing strain state and decreasing temperature. In comparison to the experimental data, the revised Arrhenius model has an excellent prediction for as-quenched Al-Mg-Si alloy.
Originality Value
With the revised Arrhenius model, the flow behaviors at different quenching conditions can be obtained, which is an essential step to the residual stress prediction when the model is implemented in a finite element code, e.g. ABAQUS, in the future.
Details
Keywords
Zengkun Zhang, Jianjun Wu, Qi Shang, Qiang Jiang, Junzhou Yang and Ruichao Guo
When manufacturing an arc-shaped tube product using push bending process, the transition zone and outfeed zone will inevitably occur. Transition zone and outfeed zone are caused…
Abstract
Purpose
When manufacturing an arc-shaped tube product using push bending process, the transition zone and outfeed zone will inevitably occur. Transition zone and outfeed zone are caused by the kinematical motion of mobile tools. The existence of transition zone and outfeed zone will lead to a big deviation between the forming product and desired shape. To improve the forming quality of arc-shaped products in push bending, the transition zone and outfeed zone are investigated in this paper.
Design/methodology/approach
A piecewise function is used to describe the bending characteristics along bending line, in which a series of vibration parameters are extracted and considered as control values.
Findings
The new strategy is helpful for finding the relationship between tools motion and curvature distribution and improving the bending lines design procedure in flexible push bending.
Originality/value
The new strategy is helpful for finding the relationship between tools motion and curvature distribution and improving the bending lines design procedure in flexible push bending.
Details
Keywords
Mingwei Tian, Zongqian Wang, Lijun Qu, Ke Wang, Shifeng Zhu, Xiansheng Zhang and Ruichao Liu
Nylon 6 filaments have weak light and heat resistance in terms of stability, which restrict its application in engineering field. The purpose of this paper is to prepare a new…
Abstract
Purpose
Nylon 6 filaments have weak light and heat resistance in terms of stability, which restrict its application in engineering field. The purpose of this paper is to prepare a new photo-stabilization functional nanocomposite inks by using graphene nanosheet as UV light-resisting functional materials incorporated with polyurethane.
Design/methodology/approach
Sunlight-resisting functional nylon filaments were produced by the continuous solution dip coating technology, through which the functional inks was coated on the surface of nylon 6 filament. The surface morphology of the coated filaments was characterized by scanning electron microscopy and the graphene/polyurethane nanocomposite inks as the coating agent was confirmed and well dispersed on the fiber’s surface.
Findings
Under UV exposure, the strength loss rate of the graphene-modified nylon filaments was less than 50 percent, while that of the control nylon filament was over 85 percent, which indicated that graphene remarkably enhanced the light-resistant property of nylon. Besides, graphene/polyurethane-coated Nylon 6 filaments exhibited reasonable electrical properties and the electrical conductivity could reach 10–4 S/cm.
Originality/value
Graphene inks was first proposed as the UV photo-stabilization in this paper.
Details
Keywords
Zhenmin Wang, Wenyan Fan, Fangxiang Xie and Chunxian Ye
This paper aims to present an 8 kW LLC resonant converter designed for plasma power supply with higher efficiency and lighter structure. It presents how to solve the problems of…
Abstract
Purpose
This paper aims to present an 8 kW LLC resonant converter designed for plasma power supply with higher efficiency and lighter structure. It presents how to solve the problems of large volume and weight, low performance and low efficiency of traditional plasma power supply.
Design/methodology/approach
At present, conventional silicon (Si) power devices’ switching performance is close to the theoretical limit determined by its material properties; the next-generation silicon carbide (SiC) power devices with outstanding advantages can be used to optimal design. This 8 kW LLC resonant converter prototype with silicon carbide (SiC) power devices with a modulated switching frequency ranges from 100 to 400 kHz.
Findings
The experimental results show that the topology, switching loss, rectifier loss, transformer loss and drive circuit of the full-bridge LLC silicon carbide (SiC) plasma power supply can be optimized.
Research limitations/implications
Due to the selected research object (plasma power supply), this study may have limited universality. The authors encourage the study of high frequency resonant converters for other applications such as argon arc welding.
Practical implications
This study provides a practical application for users to improve the quality of plasma welding.
Originality/value
The experimental results show that the full-bridge LLC silicon carbide (SiC) plasma power supply is preferred in operation under conditions of high frequency and high voltage. And its efficiency can reach 98%, making it lighter, more compact and more efficient than previous designs.