Irappa Basappa Hunagund, V. Madhusudanan Pillai and Ujjani Nagegowda Kempaiah
The purpose of this paper is to develop a mathematical model for the design of robust layout for unequal area-dynamic facility layout problem with flexible bay structure (UA-DFLP…
Abstract
Purpose
The purpose of this paper is to develop a mathematical model for the design of robust layout for unequal area-dynamic facility layout problem with flexible bay structure (UA-DFLP with FBS) and test the suitability of generated robust layout in a dynamic environment.
Design/methodology/approach
This research adopts formulation of a mathematical model for generating a single layout for unequal area facility layout problems with flexible bay structure under dynamic environment. The formulated model for the robust layout formation is solved by developing a simulated annealing algorithm. The proposed robust approach model for UA-DFLP with FBS is validated by conducting numerical experiments on standard UA-DFLPs reported in the literature. The suitability of the generated robust layout in a dynamic environment is tested with total penalty cost criteria.
Findings
The proposed model has given a better solution for some UA-DFLPs with FBS in comparison with the adaptive approach’s solution reported in the literature. The total penalty cost is within the specified limit given in the literature, for most of the layouts generated for UA-DFLPs with FBS. In the proposed model, there is no rearrangement of facilities in various periods of planning horizon and thus no disruptions in operations.
Research limitations/implications
The present work has limitations that when the area and aspect ratio of the facilities are required to change from one period to another, then it is not possible to make application of the robust approach-based formulation to the dynamic environment facility layout problems.
Practical implications
Rearrangement of facilities in adaptive approach disrupts the operations whereas in the proposed approach no disruption of production. The FBS approach is more suitable for layout planning where proper aisle structure is required. The solution of the proposed approach helps to create a proper aisle structure in the detailed layout plan. Thus, easy interaction of the material handling equipment, men and materials is possible.
Originality/value
This paper proposes a mathematical formulation for the design of robust layout for UA-FLPs with FBS in a dynamic environment and an efficient simulated annealing algorithm as its solution procedure. The proposed robust approach generates a single layout for the entire planning horizon. This approach is more useful for facilities which are difficult/sensitive to relocate in various periods of the planning horizon.
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Amir Moslemi and Mahmood Shafiee
In a multistage process, the final quality in the last stage not only depends on the quality of the task performed in that stage but is also dependent on the quality of the…
Abstract
Purpose
In a multistage process, the final quality in the last stage not only depends on the quality of the task performed in that stage but is also dependent on the quality of the products and services in intermediate stages as well as the design parameters in each stage. One of the most efficient statistical approaches used to model the multistage problems is the response surface method (RSM). However, it is necessary to optimize each response in all stages so to achieve the best solution for the whole problem. Robust optimization can produce very accurate solutions in this case.
Design/methodology/approach
In order to model a multistage problem, the RSM is often used by the researchers. A classical approach to estimate response surfaces is the ordinary least squares (OLS) method. However, this method is very sensitive to outliers. To overcome this drawback, some robust estimation methods have been presented in the literature. In optimization phase, the global criterion (GC) method is used to optimize the response surfaces estimated by the robust approach in a multistage problem.
Findings
The results of a numerical study show that our proposed robust optimization approach, considering both the sum of square error (SSE) index in model estimation and also GC index in optimization phase, will perform better than the classical full information maximum likelihood (FIML) estimation method.
Originality/value
To the best of the authors’ knowledge, there are few papers focusing on quality-oriented designs in the multistage problem by means of RSM. Development of robust approaches for the response surface estimation and also optimization of the estimated response surfaces are the main novelties in this study. The proposed approach will produce more robust and accurate solutions for multistage problems rather than classical approaches.
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The purpose of this paper is to introduce robust optimization approaches to balance mixed model assembly lines with uncertain task times and daily model mix changes.
Abstract
Purpose
The purpose of this paper is to introduce robust optimization approaches to balance mixed model assembly lines with uncertain task times and daily model mix changes.
Design/methodology/approach
Scenario planning approach is used to represent the input data uncertainty in the decision model. Two kinds of robust criteria are provided: one is min‐max related; and the other is α‐worst scenario based. Corresponding optimization models are formulated, respectively. A genetic algorithm‐based robust optimization framework is designed. Comprehensive computational experiments are done to study the effect of these robust approaches.
Findings
With min‐max related robust criteria, the solutions can provide an optimal worst‐case hedge against uncertainties without a significant sacrifice in the long‐run performance; α‐worst scenario‐based criteria can generate flexible robust solutions: through rationally tuning the value of α, the decision maker can obtain a balance between robustness and conservatism of an assembly line task elements assignment.
Research limitations/implications
This paper is an attempt to robust mixed model assembly line balancing. Some more efficient and effective robust approaches – including robust criteria and optimization algorithms – may be designed in the future.
Practical implications
In an assembly line with significant uncertainty, the robust approaches proposed in this paper can hedge against the risk of poor system performance in bad scenarios.
Originality/value
Using robust optimization approaches to balance mixed model assembly line.
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Abhinav Kumar Sharma, Indrajit Mukherjee, Sasadhar Bera and Raghu Nandan Sengupta
The primary objective of this study is to propose a robust multiobjective solution search approach for a mean-variance multiple correlated quality characteristics optimisation…
Abstract
Purpose
The primary objective of this study is to propose a robust multiobjective solution search approach for a mean-variance multiple correlated quality characteristics optimisation problem, so-called “multiple response optimisation (MRO) problem”. The solution approach needs to consider response surface (RS) model parameter uncertainties, response uncertainties, process setting sensitivity and response correlation strength to derive the robust solutions iteratively.
Design/methodology/approach
This study adopts a new multiobjective solution search approach to determine robust solutions for a typical mean-variance MRO formulation. A fine-tuned, non-dominated sorting genetic algorithm-II (NSGA-II) is used to derive efficient multiobjective solutions for varied mean-variance MRO problems. The iterative search considers RS model uncertainties, process setting uncertainties and response correlation structure to derive efficient fronts. The final solutions are ranked based on two different multi-criteria decision-making (MCDM) techniques.
Findings
Five different mean-variance MRO cases are selected from the literature to verify the efficacy of the proposed solution approach. Results derived from the proposed solution approach are compared and contrasted with the best solution(s) derived from other approaches suggested in the literature. Comparative results indicate significant superiorities of the top-ranked predicted robust solutions in nondominated frequency, closeness-to-target and response variabilities.
Research limitations/implications
The solution approach depends on RS modelling and considers continuous search space.
Practical implications
In this study, promising robust solutions are expected to be more suitable for implementation than point estimate-based MOO solutions for a real-life MRO problem.
Originality/value
No evidence of earlier research demonstrates the superiority of a MOO-based iterative solution search approach for mean-variance MRO problems by simultaneously considering model uncertainties, response correlation and process setting sensitivity.
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Qi Zhou, Xinyu Shao, Ping Jiang, Tingli Xie, Jiexiang Hu, Leshi Shu, Longchao Cao and Zhongmei Gao
Engineering system design and optimization problems are usually multi-objective and constrained and have uncertainties in the inputs. These uncertainties might significantly…
Abstract
Purpose
Engineering system design and optimization problems are usually multi-objective and constrained and have uncertainties in the inputs. These uncertainties might significantly degrade the overall performance of engineering systems and change the feasibility of the obtained solutions. This paper aims to propose a multi-objective robust optimization approach based on Kriging metamodel (K-MORO) to obtain the robust Pareto set under the interval uncertainty.
Design/methodology/approach
In K-MORO, the nested optimization structure is reduced into a single loop optimization structure to ease the computational burden. Considering the interpolation uncertainty from the Kriging metamodel may affect the robustness of the Pareto optima, an objective switching and sequential updating strategy is introduced in K-MORO to determine (1) whether the robust analysis or the Kriging metamodel should be used to evaluate the robustness of design alternatives, and (2) which design alternatives are selected to improve the prediction accuracy of the Kriging metamodel during the robust optimization process.
Findings
Five numerical and engineering cases are used to demonstrate the applicability of the proposed approach. The results illustrate that K-MORO is able to obtain robust Pareto frontier, while significantly reducing computational cost.
Practical implications
The proposed approach exhibits great capability for practical engineering design optimization problems that are multi-objective and constrained and have uncertainties.
Originality/value
A K-MORO approach is proposed, which can obtain the robust Pareto set under the interval uncertainty and ease the computational burden of the robust optimization process.
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Vinayambika S. Bhat, Thirunavukkarasu Indiran, Shanmuga Priya Selvanathan and Shreeranga Bhat
The purpose of this paper is to propose and validate a robust industrial control system. The aim is to design a Multivariable Proportional Integral controller that accommodates…
Abstract
Purpose
The purpose of this paper is to propose and validate a robust industrial control system. The aim is to design a Multivariable Proportional Integral controller that accommodates multiple responses while considering the process's control and noise parameters. In addition, this paper intended to develop a multidisciplinary approach by combining computational science, control engineering and statistical methodologies to ensure a resilient process with the best use of available resources.
Design/methodology/approach
Taguchi's robust design methodology and multi-response optimisation approaches are adopted to meet the research aims. Two-Input-Two-Output transfer function model of the distillation column system is investigated. In designing the control system, the Steady State Gain Matrix and process factors such as time constant (t) and time delay (?) are also used. The unique methodology is implemented and validated using the pilot plant's distillation column. To determine the robustness of the proposed control system, a simulation study, statistical analysis and real-time experimentation are conducted. In addition, the outcomes are compared to different control algorithms.
Findings
Research indicates that integral control parameters (Ki) affect outputs substantially more than proportional control parameters (Kp). The results of this paper show that control and noise parameters must be considered to make the control system robust. In addition, Taguchi's approach, in conjunction with multi-response optimisation, ensures robust controller design with optimal use of resources. Eventually, this research shows that the best outcomes for all the performance indices are achieved when Kp11 = 1.6859, Kp12 = −2.061, Kp21 = 3.1846, Kp22 = −1.2176, Ki11 = 1.0628, Ki12 = −1.2989, Ki21 = 2.454 and Ki22 = −0.7676.
Originality/value
This paper provides a step-by-step strategy for designing and validating a multi-response control system that accommodates controllable and uncontrollable parameters (noise parameters). The methodology can be used in any industrial Multi-Input-Multi-Output system to ensure process robustness. In addition, this paper proposes a multidisciplinary approach to industrial controller design that academics and industry can refine and improve.
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Amir Albadvi and Hamidreza Koosha
The main purpose of this research is to find an optimal allocation of marketing budgets which maximizes customer equity in an uncertain environment. Since markets are naturally…
Abstract
Purpose
The main purpose of this research is to find an optimal allocation of marketing budgets which maximizes customer equity in an uncertain environment. Since markets are naturally uncertain environments, the aim is to incorporate uncertainty into the model.
Design/methodology/approach
Researchers have developed a mathematical programming model which employs customer equity as an objective function in order to allocate marketing budgets. The robust optimization approach is employed to tackle the proposed model, which deals with uncertainty.
Findings
The solution of the robust model is shown to be feasible and satisfactory in all uncertain situations. The robust solutions (of the presented model) are stable in volatile situations; while if the solution of deterministic models is used, it may be suboptimal or even infeasible. Sensitivity analysis of the deterministic solution only describes how stable is the suggested solution, but a robust optimization approach always provides a stable solution.
Research limitations/implications
The presented model will be most effective where uncertainty is high; if uncertainty is not a matter of concern or estimates are reliable, deterministic models are also effective.
Practical implications
Companies periodically decide on marketing budgets in order to achieve predefined marketing targets in future periods. The results of this research may be useful and applicable in marketing departments for allocating marketing budgets, especially in uncertain environments.
Originality/value
The main contribution of this research lies in providing an approach to allocate marketing budgets in uncertain environments. Unlike previous studies, the presented method takes into account the uncertainty of parameters in a systematic way. Hence, in case of high degrees of uncertainty, the use of robust optimization is strictly recommended.
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Irappa Basappa Hunagund, V. Madhusudanan Pillai and Kempaiah U.N.
The purpose of this paper is to review, evaluate and classify the academic research that has been published in facility layout problems (FLPs) and to analyse how researches and…
Abstract
Purpose
The purpose of this paper is to review, evaluate and classify the academic research that has been published in facility layout problems (FLPs) and to analyse how researches and practices on FLPs are.
Design/methodology/approach
The review is based on 166 papers published from 1953 to 2021 in international peer-reviewed journals. The literature review on FLPs is presented under broader headings of discrete space and continuous space FLPs. The important formulations of FLPs under static and dynamic environments represented in the discrete and continuous space are presented. The articles reported in the literature on various representations of facilities for the continuous space Unequal Area Facility Layout Problems (UA-FLPs) are summarized. Discussed and commented on adaptive and robust approaches for dynamic environment FLPs. Highlighted the application of meta-heuristic solution methods for FLPs of a larger size.
Findings
It is found that most of the earlier research adopted the discrete space for the formulation of FLPs. This type of space representation for FLPs mostly assumes an equal area for all facilities. UA-FLPs represented in discrete space yield irregular shape facilities. It is also observed that the recent works consider the UA-FLPs in continuous space. The solution of continuous space UA-FLPs is more accurate and realistic. Some of the recent works on UA-FLPs consider the flexible bay structure (FBS) due to its advantages over the other representations. FBS helps the proper design of aisle structure in the detailed layout plan. Further, the recent articles reported in the literature consider the dynamic environment for both equal and unequal area FLPs to cope with the changing market environment. It is also found that FLPs are Non-deterministic Polynomial-complete problems, and hence, they set the challenges to researchers to develop efficient meta-heuristic methods to solve the bigger size FLPs in a reasonable time.
Research limitations/implications
Due to the extremely large number of papers on FLPs, a few papers may have inadvertently been missed. The facility layout design research domain is extremely vast which covers other areas such as cellular layouts, pick and drop points and aisle structure design. This research review on FLPs did not consider the papers published on cellular layouts, pick and drop points and aisle structure design. Despite the possibility of not being all-inclusive, the authors firmly believe that most of the papers published on FLPs are covered and the general picture presented on various approaches and parameters of FLPs in this paper are precise and trustworthy.
Originality/value
To the best of the authors’ knowledge, this paper reviews and classifies the literature on FLPs for the first time under the broader headings of discrete space and continuous space representations. Many important formulations of FLPs under static and dynamic environments represented in the discrete and continuous space are presented. This paper also provides the observations from the literature review and identifies the prospective future directions.
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Rita Shakouri, Maziar Salahi and Sohrab Kordrostami
The purpose of this paper is to present a stochastic p-robust data envelopment analysis (DEA) model for decision-making units (DMUs) efficiency estimation under uncertainty. The…
Abstract
Purpose
The purpose of this paper is to present a stochastic p-robust data envelopment analysis (DEA) model for decision-making units (DMUs) efficiency estimation under uncertainty. The main contribution of this paper consists of the development of a more robust system for the estimation of efficiency in situations of inputs uncertainty. The proposed model is used for the efficiency measurement of a commercial Iranian bank.
Design/methodology/approach
This paper has been arranged to launch along the following steps: the classical Charnes, Cooper, and Rhodes (CCR) DEA model was briefly reviewed. After that, the p-robust DEA model is introduced and then calculated the priority weights of each scenario for CCR DEA output oriented method. To compute the priority weights of criteria in discrete scenarios, the analytical hierarchy analysis process (AHP) is used. To tackle the uncertainty of experts’ opinion, a synthetic technique is applied based on both robust and stochastic optimizations. In the sequel, stochastic p-robust models are proposed for the estimation of efficiency, with particular attention being paid to DEA models.
Findings
The proposed method provides a more encompassing measure of efficiency in the presence of synthetic uncertainty approach. According to the results, the expected score, relative regret score and stochastic P-robust score for DMUs are obtained. The applicability of the extended model is illustrated in the context of the analysis of an Iranian commercial bank performance. Also, it is shown that the stochastic p-robust DEA model is a proper generalization of traditional DEA and gained a desired robustness level. In fact, the maximum possible efficiency score of a DMU with overall permissible uncertainties is obtained, and the minimal amount of uncertainty level under the stochastic p-robustness measure that is required to achieve this efficiency score. Finally, by an example, it is shown that the objective values of the input and output models are not inverse of each other as in classical DEA models.
Originality/value
This research showed that the enormous decrease in maximum possible regret makes only a small addition in the expected efficiency. In other words, improvements in regret can somewhat affect the expected efficiency. The superior issue this kind of modeling is to permit a harmful effect to the objective to better hedge against the uncertain cases that are commonly ignored.
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Jin Zhu, Xingsheng Gu and Wei Gu
The purpose of this paper is to propose a robust optimization approach for the short‐term scheduling of batch plants under demand uncertainty where the uncertain parameters can be…
Abstract
Purpose
The purpose of this paper is to propose a robust optimization approach for the short‐term scheduling of batch plants under demand uncertainty where the uncertain parameters can be described by a normal distribution function.
Design/methodology/approach
The robust optimization formulation introduces a small number of auxiliary variables and additional constraints into the original mixed integer linear programming problem, generating a deterministic robust counterpart problem which provides the optimal solution given the magnitude of the uncertain data, a feasibility tolerance, and a reliability level.
Findings
Developed robust optimization approaches produce robust solutions for uncertainties in both the coefficients and right‐hand‐side parameters of the linear inequality constraints and can be applied to address the problem of production scheduling with uncertain parameters.
Research limitations/implications
The choice of the magnitude of the uncertain data, a feasibility tolerance, and a reliability level are the main limitation of the model.
Practical implications
Very useful advice for short‐term scheduling of batch plants under demand uncertainty.
Originality/value
The paper proposes a robust optimization approach for short‐term scheduling of batch plants under demand uncertainty. Computational results are presented to demonstrate the effectiveness of the proposed approach.