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This paper aims to research the corrosion behavior of the metal under the disbonded coatings interfered with AC through electrochemical method.

The corrosion behavior of the metal under disbond coating interfered with alternate stray current (AC) was studied by electrochemical methods using the rectangular coating disbonded simulator. The obtained data from electrode potential test, electrochemical impedance spectroscopy (EIS) and polarization curves in simulated soil solution indicated that under the natural corrosion condition, the self-corrosion potential and the corrosion current density of the metal at different depths under disbond coating had obviously changed if there was AC interference.

The self-corrosion potential of the metal at the same depths under disbond coating shifted negatively with the rising of the AC voltage. Under the condition of cathode polarization, there was still obvious potential gradient with the extension of the deep peeling of the coating gap, and the corrosion current density of the test points was minimum, and the protection effect was best when the cathode protection potential was −1.0 V. When the metal was applied with over-protection, the corrosion rate of the metal increased as AC stray current flowing through it increased.

This paper used the rectangular aperture device to study the corrosion behavior of X80 steel under the disbonded coatings through electrochemical methods when the AC stray current interference voltage was 0V, 1V, 5V or 10V and the protection potential was 0V, −0.9V, −1.0V, −1.2V or −1.3V, respectively. There is great significance to the safe operation and long-term service of pipeline steel in soil environment.

This paper aims to study the influence of microparticles on the surface cavitation behavior of 2Cr3WMoV steel; microparticle suspensions of different concentration, particle size, material and shape were prepared based on ultrasonic vibration cavitation experimental device.

2Cr3WMoV steel was taken as the research object for ultrasonic cavitation experiment. The morphology, quantity and distribution of cavitation pits were observed and analyzed by metallographic microscope and scanning electron microscope.

The study findings showed that the surface cavitation process produced pinhole cavitation pits on the surface of 2Cr3WMoV steel. High temperature in the process led to oxidation and carbon precipitation on the material surface, resulting in the “rainbow ring” cavitation morphology. Both the concentration and size of microparticles affected the number of pits on the material surface. When the concentration of microparticles was 1 g/L, the number of pits reached the maximum, and when the size of microparticles was 20 µm, the number of pits reached the minimum. The microparticles of Fe3O4, Al2O3, SiC and SiO2 all increased the number of pits on the surface of 2Cr3WMoV steel. In addition, the distribution of pits of spherical microparticles was more concentrated than that of irregularly shaped microparticles in turbidity.

Most of the current studies have not systematically focused on the effect of each factor of microparticles on the cavitation behavior when they act separately, and the results of the studies are more scattered and varied. At the same time, it has not been found to carry out the study of microparticle cavitation with 2Cr3WMoV steel as the research material, and there is a lack of relevant cavitation morphology and experimental data.

The presence of alternating current (AC) causes serious damage on buried pipelines even when the off potential matches the −0.85 V/CSE criterion. The optimum cathodic protection potential (OCPP) is more accurate for cathodic protection. The paper aims to study how to get the optimum cathodic protection by electrochemical impedance spectroscopy (EIS) and the effects of AC on the OCPP.

This paper describes the application of EIS to investigate the OCPP of X70 steel in a soil simulating solution with different AC interferences.

The experimental results indicate that AC interference makes the OCPP decrease and the −0.85 V/CSE criterion is not reasonable when there is AC interference. When the AC voltage is less than 6 V, the OCPP is approximately −900 mV/SCE, and when AC voltage is more than 7 V, the OCPP is roughly −1,000 mV/SCE.

There have been some researches on the OCPP, and the paper is the first one to study the AC effects on the OCPP and found that the OCPP changed when there was AC interference.

The presence of alternating current (AC) causes serious damage on buried pipelines, even when the off potential meets the −0.85 V/CSE criterion. The optimum cathodic protection potential (OCPP) is more reliable for cathodic protection. The purpose of this paper is to study the effects of AC on the OCPP and, using electrochemical impedance spectroscopy (EIS), to investigate how to get the optimum cathodic protection.

The paper describes the application of EIS to investigate the OCPP of X70 steel in a soil simulating solution with different AC interferences.

The experimental results indicate that AC interference makes the OCPP decrease. It was determined that the −0.85 V/CSE criterion is not appropriate when there is AC interference. When the AC voltage was less than 6 V, the OCPP was approximately −900 mV/SCE, whereas when the AC voltage was more than 7 V, the OCPP was approximately −1,000 mV/SCE.

Although there have been previous research studies on the OCPP, this paper is the first to study the effects of AC interference on the OCPP and it has been confirmed that the OCPP changed when AC interference is present.