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1 – 10 of 63Lin Xue, Qiang Miao, Wenping Liang, Hui Zhao, Weiwei Shi, Shiwei Zuo and Hanchun Ma
The purpose of this paper is to prepare Ti(C,N) coatings on TA15 treated and not treated by shot peening using double glow plasma alloying technique. The effect of shot peening on…
Abstract
Purpose
The purpose of this paper is to prepare Ti(C,N) coatings on TA15 treated and not treated by shot peening using double glow plasma alloying technique. The effect of shot peening on the wear behavior of Ti(C,N) coatings is discussed.
Design/methodology/approach
The Ti(C,N) coatings were prepared by double glow plasma alloying technique on two different TA15 substrate; one is shot peened and the other is not.
Findings
Ti(C,N) coating on SP-treated TA15 was thicker and denser, and the grain size was smaller compared with that on original TA15. Compared with the Ti(C,N) coating on original TA15, the wear resistance of that on SP-treated TA15 is improved. Ti(C,N) coating on SP-treated TA15 showed higher nanohardness and bearing capacity than that on original TA15.
Originality/value
For double glow plasma alloying technique, surface quality, surface activity and other factors will have influence on the thickness and density of the coating. The wear mechanisms of Ti(C,N) coating on original TA15 are serious abrasive wear and oxidation wear. However, the wear mechanism of Ti(C,N) coating on SP-treated TA15 is slightly oxidation wear.
Peer review
The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2020-0283/
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Yaoyao Ma, Qiang Miao, Wenping Liang, Haiyang Yu, Mengjuan Yin, Kai Zang, Xueqing Pang and Xianfeng Wang
The purpose of this paper is to obtain the optimal N2/Ar ratio parameters for preparing Ta (C, N) coating. Three coatings with different N2/Ar ratios were prepared on the TA15…
Abstract
Purpose
The purpose of this paper is to obtain the optimal N2/Ar ratio parameters for preparing Ta (C, N) coating. Three coatings with different N2/Ar ratios were prepared on the TA15 substrate, and their effects on the wear properties of the coatings were discussed.
Design/methodology/approach
Ta(C, N) coatings with three different N2/Ar ratios were prepared on TA15 substrates using the double cathode glow metallurgical plasma alloying technique (DGMPA) using a step-by-step diffusion method.
Findings
With the increase of N2/Ar flow ratio, the hardness and elastic modulus of the coating first increase and then decrease. Compared with the S1 sample (N2/Ar gas ratio 25: 75) and the S3 sample (N2/Ar gas ratio 75: 25), the S2 sample (N2/Ar gas ratio 50: 50) has better mechanical properties, with hardness increased by 48.45% and 6.8%, respectively, and elastic strain ratio increased by 22.8% and 28.5%, respectively. Moreover, the wear degree of the S2 sample is less than other samples. The wear rate of the S2 sample was 32.4% lower than the S3 sample at 300°C and 14.3% lower than the S3 sample at 500°C. Therefore, the S2 sample has the best mechanical properties and the best high temperature wear resistance.
Originality/value
Ta(C, N) coatings were prepared by DGMPA technology, and the wear mechanism of Ta(C, N) coatings with different N2/Ar ratios was investigated to reduce the wear rate.
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Mengjuan Yin, Wenping Liang, Qiang Miao, Shiwei Zuo, Haiyang Yu and Jiale Cheng
This study aims to the service life of TA15 alloy by solving the problem of the binding force between the matrix and AlTiSiN coating. The effect of a plasma nitriding (PN…
Abstract
Purpose
This study aims to the service life of TA15 alloy by solving the problem of the binding force between the matrix and AlTiSiN coating. The effect of a plasma nitriding (PN) interlayer on the magnetron-sputtered AlTiSiN coating was also investigated in detail.
Design/methodology/approach
The double-glow plasma alloying (DGPA) and magnetron sputtering (MS) techniques were combined as a new approach to realize a bilayer on TA15 consisting of an AlTiSiN layer with a PN interlayer. A TiN interlayer was formed via co-diffusion during the PN conducted at 1050°C for 3 h.
Findings
The PN interlayer can effectively improve the adhesion between coating and matrix; the PN/AlTiSiN coating presented excellent adhesion (80.1 N) and anti-wear property with a nano-hardness of 18.62 GPa. The resulting three-dimensional wear-track morphology exhibited a shallow depth and a narrow width.
Originality/value
The novel combination of the DGPA and MS technologies, using an infiltration layer rather than a coating one as the intermediate layer, can effectively enhance the adhesion between AlTiSiN coating and TA15 matrix. Meanwhile, the gradient layer can effectively improve both surface bearing and wear resistance.
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Shiyu Cui, Qiang Miao, Wenping Liang, Yi Xu and Baiqiang Li
The purpose of this study is to prepare WC-10Co-4Cr coatings using two processes of plasma spraying and high-velocity oxygen fuel (HVOF) spraying. The decarburization behaviors of…
Abstract
Purpose
The purpose of this study is to prepare WC-10Co-4Cr coatings using two processes of plasma spraying and high-velocity oxygen fuel (HVOF) spraying. The decarburization behaviors of the different processes are analyzed individually. The microstructural characteristics of the as-sprayed coatings are presented and the wear mechanisms of the different WC–10Co–4Cr coatings are discussed in detail.
Design/methodology/approach
The WC–10Co–4Cr coatings were formed on the surface of Q235 steel by plasma and HVOF spraying.
Findings
Plasma spraying causes more decarburizing decomposition of the WC phase than HVOF spraying. In the plasma spraying process, η(Cr25Co25W8C2) phase appears and the C content decreases from the top surface of the coating to the substrate.
Practical implications
In this study, two WC–10Co–4Cr coatings on Q235 steel prepared by plasma and HVOF spraying were compared with respect to the sliding wear behavior.
Originality/value
The wear mechanisms of the plasma- and HVOF-sprayed coatings were abrasive and oxidation, respectively.
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Kai Zang, Wenxin Chen, Wenping Liang, Qiang Miao, Wei Yao, Jingli Li and Yaoyao Ma
45 steel is a common material for the manufacture of various components such as shafts or gears. However, its poor surface properties often limit its applications. The purpose of…
Abstract
Purpose
45 steel is a common material for the manufacture of various components such as shafts or gears. However, its poor surface properties often limit its applications. The purpose of this paper is to find a way to enhance the surface performance of 45 steel, which is expected to improve the wear resistance of 45 steel.
Design/methodology/approach
Double glow plasma surface metallurgy technique was used to prepare hafnium carbide (HfC) coatings on the surface of the 45 steel with two preparation process; one is to diffuse two elements together, while the other is to diffuse step by step. The scanning electronic microscopy and the X-ray diffraction were used to analyze the morphology and phase of the HfC coatings. And then the wear tests were carried out for this coating.
Findings
Coating diffused step by step shows better performance; it has a 15-µm alloyed layer which is uniform and dense and its hardness can reach up to 1326.5 Vickers-hardness (HV). While the coating fabricated by diffusing elements together owns a 10-µm alloyed layer and its hardness is 1204.1 HV. According to the wear test results, both coatings have a protective effect on the substrate and the coating prepared by step-by-step diffusion process has less wear volume, indicating that it possesses better friction reduction.
Originality/value
A new method which diffuses elements together was successfully used to prepare compound HfC coating, which can reduce the cost of coating preparation and improve the efficiency of coating preparation.
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To investigate wavelet modulus maxima distribution (MMD) in machinery condition monitoring and extract a parameter that can give a quantitative description of machinery‐operating…
Abstract
Purpose
To investigate wavelet modulus maxima distribution (MMD) in machinery condition monitoring and extract a parameter that can give a quantitative description of machinery‐operating status.
Design/methodology/approach
Signal decomposition technique is applied to extract gear motion signal and then wavelet transform modulus maxima are utilized to define fault growth parameter (FGP).
Findings
MMD were proposed and the distribution used to derive an EWMA statistic representing machinery fault growth. A comparison with other research works indicates better performance of this parameter.
Practical implications
This paper presents an innovative scheme for the machinery condition monitoring, on the basis of wavelet modulus maxima representation. The definition of MMD can be utilized to derive a parameter that describes the operating status of machinery. This parameter is load‐independent so that it demonstrates better performance when compared with other research works. Further, the MMD may be treated as input of condition classification system in the future work.
Originality/value
The idea for this paper stems from wavelet modulus maxima representation, whilst the application in vibration signal analysis is new. It was found that, by applying this approach, the occurrence of failure is correctly identified and the proposed EWMA FGP is independent of the load applied, which is a very important property in machinery condition monitoring and fault detection.
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Hassanudin Mohd Thas Thaker, Mohamed Asmy Mohd Thas Thaker, Muhammad Rizky Prima Sakti, Imtiaz Sifat, Anwar Allah Pitchay and Hafezali Iqbal Hussain
The purpose of this paper is to examine the effect of economic policy uncertainty (EPU) of China on investment opportunities in five ASEAN economies.
Abstract
Purpose
The purpose of this paper is to examine the effect of economic policy uncertainty (EPU) of China on investment opportunities in five ASEAN economies.
Design/methodology/approach
This paper employs advanced empirical approaches, such as Multivariate DCC-GARCH and Continuous Wavelet Transform (CWT) to test the research objective. The period of analysis involved monthly data from 2003 until 2019.
Findings
This paper provides evidence where the Malaysian stock market to be the least exposed to risks emanating from Chinese EPU, followed by Singapore, the Philippines, Thailand and Indonesia. Results for investment opportunities based on time horizon suggest, for a short-term holding period, investors are better off investing in Singapore and Indonesia, while, for medium-term holding periods, all ASEAN markets appear lucrative except for the Philippines.
Practical implications
From a managerial perspective, the outcome or findings of this study are expected to aid the retail and institutional investors in designing better strategies on diversifying a stock portfolio with different holding periods.
Originality/value
Theoretically, the findings of this study contribute fresh insights into an emerging strand of literature focusing on the transmission of regional policy. Methodologically as well, this study is a novel venture to the best of authors' knowledge.
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Reddy K. Prasanth Kumar, Nageswara Rao Boggarapu and S.V.S. Narayana Murty
This paper adopts a modified Taguchi approach to develop empirical relationships to the performance characteristics (output responses) in terms of process variables and…
Abstract
Purpose
This paper adopts a modified Taguchi approach to develop empirical relationships to the performance characteristics (output responses) in terms of process variables and demonstrated their validity through comparison of test data. The method suggests a few tests as per the orthogonal array and provides complete information for all combinations of levels and process variables. This method also provides the estimated range of output responses so that the scatter in the repeated tests can be assessed prior to the tests.
Design/methodology/approach
In order to obtain defect-free products meeting the required specifications, researchers have conducted extensive experiments using powder bed fusion (PBF) process measuring the performance indicators (namely, relative density, surface roughness and hardness) to specify a set of printing parameters (namely, laser power, scanning speed and hatch spacing). A simple and reliable multi-objective optimization method is considered in this paper for specifying a set of optimal process parameters with SS316 L powder. It was reported that test samples printed even with optimal set of input variables revealed irregular shaped, microscopic porosities and improper melt pool formation.
Findings
Finally, based on detailed analysis, it is concluded that it is impossible to express the performance indicators, explicitly in terms of equivalent energy density (E_0ˆ*), which is a combination of multiple sets of selective laser melting (SLM) process parameters, with different performance indicators. Empirical relations for the performance indicators are developed in terms of SLM process parameters. Test data are within/close to the expected range.
Practical implications
Based on extensive analysis of the SS316 L data using modified Taguchi approach, the optimized process parameters are laser power = 298 W, scanning speed = 900 mm/s and hatch distance = 0.075 mm, for which the results of surface roughness = 2.77 Ra, relative density = 99.24%, hardness = 334 Hv and equivalent energy density is 4.062. The estimated data for the same are surface roughness is 3.733 Ra, relative density is 99.926%, hardness is 213.64 Hv and equivalent energy density is 3.677.
Originality/value
Even though equivalent energy density represents the energy input to the process, the findings of this paper conclude that energy density should no longer be considered as a dependent process parameter, as it provides multiple results for the specified energy density. This aspect has been successfully demonstrated in this paper using test data.
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A. Tamilarasan, A. Renugambal and K. Shunmugesh
The goal of this study is to determine the values of the process parameters that should be used during the machining of ceramic tile using the abrasive water jet (AWJ) process in…
Abstract
Purpose
The goal of this study is to determine the values of the process parameters that should be used during the machining of ceramic tile using the abrasive water jet (AWJ) process in order to achieve the lowest possible values for surface roughness and kerf taper angle.
Design/methodology/approach
In the present work, ceramic tile is processed by the AWJ process and experimental data were recorded using the RSM approach based Box–Behnken design matrix. The input process factors were water jet pressure, jet traverse speed, abrasive flow rate and standoff distance, to determine the surface roughness and kerf taper angle. ANOVA was used to check the adequacy of model and significance of process parameters. Further, the elite opposition-based learning grasshopper optimization (EOBL-GOA) algorithm was implemented to identify the simultaneous optimization of multiple responses of surface roughness and kerf taper angle in AWJ.
Findings
The suggested EOBL-GOA algorithm is suitable for AWJ of ceramic tile, as evidenced by the error rate of ±2 percent between experimental and predicted solutions. The surfaces were evaluated with an SEM to assess the quality of the surface generated with the optimal settings. As compared with initial setting of the SEM image, it was noticed that the bottom cut surface was nearly smooth, with less cracks, striations and pits in the improved optimal results of the SEM image. The results of the analysis can be used to control machining parameters and increase the accuracy of AWJed components.
Originality/value
The findings of this study present an innovative method for assessing the characteristics of the nontraditional machining processes that are most suited for use in industrial and commercial applications.
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Dharmendra B.V., Shyam Prasad Kodali and Nageswara Rao Boggarapu
The purpose of this paper is to adopt the multi-objective optimization technique for identifying a set of optimum abrasive water jet machining (AWJM) parameters to achieve maximum…
Abstract
Purpose
The purpose of this paper is to adopt the multi-objective optimization technique for identifying a set of optimum abrasive water jet machining (AWJM) parameters to achieve maximum material removal rate (MRR) and minimum surface roughness.
Design/methodology/approach
Data of a few experiments as per the Taguchi’s orthogonal array are considered for achieving maximum MRR and minimum surface roughness (Ra) of the Inconel718. Analysis of variance is performed to understand the statistical significance of AWJM input process parameters.
Findings
Empirical relations are developed for MRR and Ra in terms of the AWJM process parameters and demonstrated their adequacy through comparison of test results.
Research limitations/implications
The signal-to-noise ratio transformation should be applied to take in to account the scatter in the repetition of tests in each test run. But, many researchers have adopted this transformation on a single output response of each test run, which has no added advantage other than additional computational task. This paper explains the impact of insignificant process parameter in selection of optimal process parameters. This paper demands drawbacks and complexity in existing theories prior to use new algorithms.
Practical implications
Taguchi approach is quite simple and easy to handle optimization problems, which has no practical implications (if it handles properly). There is no necessity to hunt for new algorithms for obtaining solution for multi-objective optimization AWJM process.
Originality/value
This paper deals with a case study, which demonstrates the simplicity of the Taguchi approach in solving multi-objective optimization problems with a few number of experiments.
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