Ponsuriyaprakash S., Udhayakumar P. and Pandiyarajan R.
This study aims to the optimization using three factors and three-level parameters (sliding speed [rpm], sliding distance [m/s] and load [N]) of design matrix were adapted to…
Abstract
Purpose
This study aims to the optimization using three factors and three-level parameters (sliding speed [rpm], sliding distance [m/s] and load [N]) of design matrix were adapted to Box–Behnken design using design expert v8.0 software. Based on the parameters, to develop the linear regression equation and to find the significant considerable wear process parameters based on output responses like wear loss (WL) and coefficient of friction (COF) value of polymer matrix composites (PMC) specimen of Acrylonitrile-butadiene-styrene (ABS)/cellulose composite (80 wt% of ABS and 20 wt% of cellulose).
Design/methodology/approach
The fabrication of the ABS/cellulose composite sample was carried out by the simple hands-on stir process method. As per the American Society for Testing and Materials G99 standard, the sample was made by the molding process. The wear analysis was made by multi tribotester TR25 machine and validated the developed model by using statistical software design expert v.8.0 and numerical tools like analysis of variance. The surface morphology [field emission scanning electron microscopy (FESEM) analysis] of the sample was also observed using the Quanta FEG-250 FESEM instrument.
Findings
The parameters like sliding speed, sliding distance and load are independently affected the COF value and WL of the 80% of ABS matrix and 20% cellulose reinforced composite material. The regression equations were generated by the coefficient of friction value and WL, which predicted the minimum WL of 80% of ABS matrix and 20% of cellulose reinforced composite material. The worn surface analysis result exposes the worn path and equal distribution of reinforcement and matrix on the surface of composite material.
Originality/value
The literature survey revealed a small number of studies available regarding wear analysis of ABS matrix and cellulose reinforced composite materials. In the present work, to fabricate and evaluate the wear performance of PMC (80% of ABS and 20% of cellulose) depends on the WL and COF value. The maximum and minimum COF value (µ) of 80% of ABS and 20% of cellulose composite material is 4.71 and 0.28 with the optimized wear process parameter by 1,000 mm of sliding distance, 0.25 (m/s) of sliding speed and 9 N of load.
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Manikandaraja G., Pandiyarajan R., Vasanthanathan A. and Sabarish S.
This study aims to evaluate the development of composites made of epoxy (E) resin with different weight percentages of polypropylene (PP) and graphene oxide (Go) to form…
Abstract
Purpose
This study aims to evaluate the development of composites made of epoxy (E) resin with different weight percentages of polypropylene (PP) and graphene oxide (Go) to form nanocomposite plates.
Design/methodology/approach
A hand lay-up process was used to develop 21 different composites, with varying concentrations of PP (5%–35%) and Go (5%–35%). A ternary composite of E matrix was produced by combining binary fillers PP and Go (5%–35%) in a 1:1 ratio to a (95%–5%) solution. With the help of adopting the melt condensation deal to extract Go, the modified Hummers method was used to make Go platelets.
Findings
Through field emission scanning electron microscopy (FESEM) and X-ray diffraction investigations, the particulate’s size and structural characteristics were identified. Based on the FESEM analysis of the collapsed zones of the composites, a warp-and-weft-like structure is evident, which endorses the growth yield strength, flexural modulus and impact strength of the composites.
Originality/value
The developed nanocomposites have exceptional mechanical capabilities compared to plain E resin, with E resin exhibiting better tensile strength, modulus and flexural strength when combined with 10% PP and 10% Go. When compared to neat E resin, materials formed from composites have exceptional mechanical properties. When mixed with 10% PP and 10% Go, E resin in particular displays improved tensile strength (23 MPa), tensile modulus (4.15 GPa), flexural strength (75.6 MPa) and other attributes. Engineering implications include automobile side door panels, spacecraft applications, brake pads and flexible battery guards.