Jan Kühn, Andreas Bartel and Piotr Putek
The thermally extended Tellinen model (Kühn et al., to appear) is here investigated and equipped with a hysteresis loss model, while preserving its simple structure.
Abstract
Purpose
The thermally extended Tellinen model (Kühn et al., to appear) is here investigated and equipped with a hysteresis loss model, while preserving its simple structure.
Design/methodology/approach
As in the original model, these approaches are based upon phenomenal observations and measured saturation curves. The authors start with the original model and step-by-step add their extensions, such that in the end they can apply the extended model in a finite element method (FEM) simulation. During the process, care is taken to ensure that the applicability in a FEM simulation is not impaired, in terms of memory requirements and computing power.
Findings
In comparison to the original model, this extended model needs some further requirements and so is a little bit more limited in its application. It is in itself coherent and well defined. The authors provide an on-the-fly algorithm computation of hysteresis losses. First numerical results for a coupled field/thermal system show expected behavior.
Originality/value
The original model (Tellinen, 1998) does not take temperature into account. It includes a model for calculating hysteresis losses, but it differs largely from the approach presented here. The thermal extension is now also equipped with an on-the-fly method for hysteresis losses. Furthermore, the authors provide some analysis of simple, stable loops.
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Piotr Putek, Piotr Paplicki and Ryszard Pałka
In this paper, a numerical approach to the topology optimization is proposed to design the permanent magnet excited machines with improved high-speed features. For this purpose…
Abstract
Purpose
In this paper, a numerical approach to the topology optimization is proposed to design the permanent magnet excited machines with improved high-speed features. For this purpose the modified multi-level set method (MLSM) was proposed and applied to capture the shape of rotor poles on the fixed mesh using FE analysis. The paper aims to discuss these issues.
Design/methodology/approach
This framework is based on theories of topological and shape derivative for the magnetostatic system. During the iterative optimization process, the shape of rotor poles and its evolution is represented by the level sets of a continuous level set function f. The shape optimization of the iron and the magnet rotor poles is provided by the combining continuum design sensitivity analysis with level set method.
Findings
To obtain an innovative design of the rotor poles composed of different materials, the modified MLSM is proposed. An essential advantage of the proposed method is its ability to handle a topology change on a fixed mesh by the nucleating a small hole in design domain that leads to more efficient computational scheme then standard level set method.
Research limitations/implications
The proposed numerical approach to the topology design of the 3D model of a PM machine is based on the simplified 2D model under assumption that the eddy currents in both the magnet and iron parts are neglected.
Originality/value
The novel aspect of the proposed method is the incorporation of the Total Variation regularization in the MLSM, which distribution is additionally modified by the gradient derivative information, in order to stabilize the optimization process and penalize oscillations without smoothing edges.
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The paper presents the topology optimization method to design the rotor and the tooth base in the stator of the permanent magnet (PM) excited machine with the improved high-speed…
Abstract
Purpose
The paper presents the topology optimization method to design the rotor and the tooth base in the stator of the permanent magnet (PM) excited machine with the improved high-speed features. The topological and shape sensitivity through the Multi-Level Set Method (MLSM) have been used to attain an innovative design of both the rotor and stator made of different materials.
Design/methodology/approach
This framework is based on the application of the topological and the shape derivative, obtained by incorporating the AVM into the multi-level set method for the magnetoquasistatic system. The representation of the shape and their evolution during the iterative optimization process are obtained by the multi-level set method.
Findings
To find the optimal configuration of a PM machine, the stator and rotor poles were simultaneously optimized by redistributing the iron and the magnet material over the design domains. In this way, it was possible to obtain an innovative design which allows to reduce mechanical vibration and the acoustic noise caused by the Cogging Torque, while taking the back-EMF into account.
Originality/value
The novelty of the proposed method is to apply the modified multi-level-set algorithm with the Total Variation (TV) to the magnetoquasistatic optimization problem. Given the eddy currents phenomenon in the model of a PM machine, it was possible not only to optimize the structure of a PM machine but also to analyse electromagnetic losses distribution.
Piotr Putek, Guillaume Crevecoeur, Marian Slodička, Roger van Keer, Ben Van de Wiele and Luc Dupré
The purpose of this paper is to solve an inverse problem of structure recognition arising in eddy current testing (ECT) – type NDT. For this purpose, the space mapping (SM…
Abstract
Purpose
The purpose of this paper is to solve an inverse problem of structure recognition arising in eddy current testing (ECT) – type NDT. For this purpose, the space mapping (SM) technique with an extraction based on the Gauss‐Newton algorithm with Tikhonov regularization is applied.
Design/methodology/approach
The aim is to have a computationally fast recognition procedure of defects since the monitoring results in a large amount of data points that need to be analyzed by 3D eddy current model. According to the SM optimization, the finite element method (FEM) is used as a fine model, while the model based on an integral method such as the volume integral method (VIM) serves as a coarse model. This approach, being an example of a two‐level optimization method, allows shifting the optimization load from a time consuming and accurate model to the less precise but faster coarse surrogate.
Findings
The application of this method enables shortening of the evaluation time that is required to provide the proper parameter estimation of surface defects.
Research limitations/implications
In this work only the specific kinds of surface defects were considered. Therefore, the reconstruction of arbitrary shapes of defects when using real measurement data from ECT system can be treated in further research.
Originality/value
The paper investigated the eddy current inverse problem. According to aggressive space mapping method, a suitable coarse model is needed. In this case, for the purpose of 3D defect reconstruction, the reduced VIM approach was applied. From a practical view point, the authors demonstrated that the two‐level inversion procedures allow saving of up to 50 percent CPU time in comparison with the optimization by means of regularized Gauss‐Newton algorithm in the same FE model.
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Konstanty M. Gawrylczyk and Piotr Putek
Describes the algorithm allowing recognition of cracks and flaws placed on the surface of conducting plate. The algorithm is based on sensitivity analysis in finite elements…
Abstract
Describes the algorithm allowing recognition of cracks and flaws placed on the surface of conducting plate. The algorithm is based on sensitivity analysis in finite elements, which determines the influence of geometrical parameters on some local quantities, used as objective function. The methods are similar to that of circuit analysis, based on differentiation of stiffness matrix. The algorithm works iteratively using gradient method. The information on the gradient of the goal function provides the sensitivity analysis. The sensitivity algorithm allows us to calculate the sensitivity versus x and y, so the nodes can be properly displaced, modeling complicated shapes of defects. The examples show that sensitivity analysis applied for recognition of cracks and flaws provides very good results, even for complicated shape of the flaw.