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Article
Publication date: 8 January 2018

Petr Veselý, Eva Horynová, Jiří Starý, David Bušek, Karel Dušek, Vít Zahradník, Martin Plaček, Pavel Mach, Martin Kučírek, Vladimír Ježek and Milan Dosedla

The purpose of this paper is to increase the reliability of manufactured electronics and to reveal reliability significant factors. The experiments were focused especially on the…

257

Abstract

Purpose

The purpose of this paper is to increase the reliability of manufactured electronics and to reveal reliability significant factors. The experiments were focused especially on the influence of the reflow oven parameters presented by a heating factor.

Design/methodology/approach

The shear strength of the surface mount device (SMD) resistors and their joint resistance were analyzed. The resistors were assembled with two Sn/Ag/Cu-based and one Bi-based solder pastes, and the analysis was done for several values of the heating factor and before and after isothermal aging. The measurement of thickness of intermetallic compounds was conducted on the micro-sections of the solder joints.

Findings

The shear strength of solder joints based on the Sn/Ag/Cu-based solder alloy started to decline after the heating factor reached the value of 500 s · K, whereas the shear strength of the solder alloy based on the Bi alloy (in the measured range) always increased with an increase in the heating factor. Also, the Bi-based solder joints showed shear strength increase after isothermal aging in contrast to Sn/Ag/Cu-based solder joints, which showed shear strength decrease.

Originality/value

The interpretation of the results of such a comprehensive measurement leads to a better understanding of the mutual relation between reliability and other technological parameters such as solder alloy type, surface finish and parameters of the soldering process.

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Article
Publication date: 4 September 2017

Petr Benda and Andréa Kalendová

The aim of the work is to develop an anticorrosion pigment based on an oxide mixture with lamellar particles. The pigments are prepared from lamellar zinc, zinc oxide and…

117

Abstract

Purpose

The aim of the work is to develop an anticorrosion pigment based on an oxide mixture with lamellar particles. The pigments are prepared from lamellar zinc, zinc oxide and magnetite by calcination. An alkaline earth carbonate is added when embedding a third cation in the lattice of the ferrite that forms the envelope of the lamellar zinc. The properties of the pigments are tested both in the powdered state and when embedded in an epoxy-ester system using different pigment volume concentrations (PVC).

Design/methodology/approach

The properties of paints containing synthesised oxide mixture-based pigments at various volume concentrations and with the Q factor – Q = PVC/CPVC = 0.65 – were examined (where CPVC is critical pigment volume concentration). A series of isometric ferrite pigments were also synthesised for a comparison. Paints of both types with PVC = 10, 15 and 20 per cent were formulated. Steel panels coated with the paints were subjected to corrosion and mechanical tests.

Findings

The oxide mixtures with lamellar particles were subjected to particle size analysis and found to make up a broad distribution curve. Electron microscopy photographs confirmed that the oxide mixture pigments contained lamellar particles with a surface layer. A high anticorrosion effect was achieved owing to the combination of different oxide types.

Research limitations/implications

The properties of the oxide mixtures with lamellar particles are described. Their particle distribution curves can be obtained by particle size analysis methods with a view to obtaining additional information on the status and properties of the pigment particles that may be useful in the development of better paints/coating materials.

Practical implications

Oxide mixtures with lamellar particles can be used in paints protecting construction steel.

Originality/value

The composition of the prepared oxide mixture-based pigments is novel. Each oxide acts by its own anticorrosion mechanism and the final beneficial effect is due to their concerted action.

Details

Pigment & Resin Technology, vol. 46 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Available. Open Access. Open Access

Abstract

Details

Journal of Intelligent Manufacturing and Special Equipment, vol. 4 no. 1
Type: Research Article
ISSN: 2633-6596

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Article
Publication date: 1 July 2006

P. Kalenda, A. Kalendová and D. Veselý

To identify the dependence of the anticorrosion efficiency of chemically varying pigments on their concentration in steel protecting paints.

728

Abstract

Purpose

To identify the dependence of the anticorrosion efficiency of chemically varying pigments on their concentration in steel protecting paints.

Design/methodology/approach

Anticorrosion pigments from a group of nontoxic substances were chosen and compared with a chromate pigment. With all pigments, the following parameters were observed namely, oil absorption, critical pigment volume concentration value, density, extract pH, specific surface, particle size, water‐borne substances content, and the specific electrical conductivity of pigment extracts. The aqueous extracts of pigments were used to determine the corrosion loss of steel. The morphology of pigment particles was observed by means of an electron‐scanning microscope. Paints containing these pigments were formulated on the binder basis of an epoxy resin. The paints prepared were subjected to measurement of physical‐mechanical properties such as hardness and resistance in deep drawing. Paints containing anticorrosion pigments were subjected to corrosion tests in a SO2 condenser chamber, salt spray cabinet and to a test according to Machu and Schiffman.

Findings

The experimental investigations revealed the absolute values of the anticorrosion effects of individual pigments as well as dependence of efficiency on the concentration of the pigments in the paints. It was found that environment‐friendly pigments achieved comparable or even better anticorrosion efficiency than toxic strontium chromate.

Research limitations/implications

The anticorrosion properties of the paints concerned can be tested in paints by means of atmospheric exposure such as the Florida test.

Practical implications

The results find their application in the formulation of anticorrosion paints for industrial applications with environment‐friendly effects.

Originality/value

This research paper presents the results of the anticorrosion effects of a great number of industrially used pigments. Based on this paper, the formulation of highly effective steel‐protecting paints can be optimised.

Details

Pigment & Resin Technology, vol. 35 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

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Article
Publication date: 9 November 2010

P. Kalenda, D. Veselý, A. Kalendová and V. Št'áva

To study the siccativation effects of metallocenes based on ferrocene and its derivatives as siccatives supporting their catalytic effects during meshing reactions proceeding…

1166

Abstract

Purpose

To study the siccativation effects of metallocenes based on ferrocene and its derivatives as siccatives supporting their catalytic effects during meshing reactions proceeding during the creation of an alkyd resin film.

Design/methodology/approach

Siccatives are used as catalysts of auto‐oxidation reactions between a binder dried by oxidation and atmospheric oxygen. Without these substances, the auto‐oxidation of the binder would be slow and paint film drying would take too long. The cobalt salts of organic acids are currently the most efficient and most widely used siccatives. Present‐day ecological efforts are aimed at reducing the content of volatile organic substances in paints. One way to achieve this goal is the application of the so‐called high solids of binders that create thicker paint films. However, fast meshing throughout the whole paint layer remains their downside.

Findings

Ecological efforts are aimed at searching for the highly efficient catalysts of hardening reactions for paints dried by oxidation. This paper investigates the possibility of using metallocenes based on ferrocene and its derivatives as siccatives for paints dried by oxidation. Their catalytic properties, mainly their synergic effects with cobalt siccative, were monitored in model binders by means of Fourier‐transform infrared spectroscopy and by measuring the hardness of created paint films. The data found in regard with the catalytic effects of ferrocene and some of its derivatives were compared with the activity of cobalt siccative alone.

Practical implications

The siccatives under scrutiny can be conveniently used to accelerate the formation of alkyd paints modified with natural oils, be it for industrial or decorative purposes. It was discovered that acetylferrocene has excellent siccativation effects that can be realistically used in industry. Its application allows for reducing the cobalt salt content in paint as much as ten times, which has major ecological significance.

Originality/value

The method of detecting the kinetic parameters of the meshing reactions of alkyls described in the paper is relatively new and facilitates identification of siccatives that are optimum for specific paints formulations. Research into ecologically acceptable ferrocene and its derivatives as catalysts of paints dried by oxidation is also beneficial.

Details

Pigment & Resin Technology, vol. 39 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

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Article
Publication date: 16 January 2007

A. Kalendová, D. Veselý and P. Kalenda

The purpose of this paper is to synthesise X2TiO4 spinel‐type anticorrosion pigments and YTiO3, perovskite‐type anticorrosion pigments, where X = Zn, Mg, Ca, Sr; Y = Ca for metal…

336

Abstract

Purpose

The purpose of this paper is to synthesise X2TiO4 spinel‐type anticorrosion pigments and YTiO3, perovskite‐type anticorrosion pigments, where X = Zn, Mg, Ca, Sr; Y = Ca for metal protective paints.

Design/methodology/approach

Anticorrosion pigments were synthesised from oxides or carbonates at high temperature. The following pigments were synthesised: TiO2 · ZnO, 2TiO2 · ZnO, TiO2 · 2ZnO, TiO2 · MgO, TiO2 · CaO, TiO2 · ZnO · MgO, and TiO2 · ZnO · SrO. The pigments obtained were characterised by means of X‐ray diffraction analysis, measurement of particle sizes and scanning electron microscopy. The anticorrosion pigments synthesised were used to produce epoxy coatings with PVC = 10 per cent for each synthesised pigment. The coatings were tested for physical‐mechanical properties and in corrosion atmospheres. The corrosion test results were compared with those of alumino zinc phosphomolybdate.

Findings

A spinel or perovskite structure was found in the pigments synthesised. High anticorrosion efficiency was identified in all the synthesised pigments, the highest efficiency being demonstrated in the TiO2 · ZnO pigment of spinel structure and in the TiO2 · CaO pigment of perovskite structure.

Practical implications

The pigments synthesised can be conveniently used to protect metal bases from corrosion.

Originality/value

The use of pigments synthesised in anticorrosion coatings for metal protection presents a new approach. Its benefits are the use and the method of synthesising the anticorrosion pigments that do not contain heavy metals and that are acceptable for the environment.

Details

Pigment & Resin Technology, vol. 36 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

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Article
Publication date: 21 March 2008

V. Šťáva, D. Veselý and P. Kalenda

To study the drying effects of cobalt, manganous and mixed salts for their catalytic action in cross linking reactions occurring during the creation of an alkyd resin film.

1295

Abstract

Purpose

To study the drying effects of cobalt, manganous and mixed salts for their catalytic action in cross linking reactions occurring during the creation of an alkyd resin film.

Design/methodology/approach

The driers of Co‐octoate, Mn‐octoate, Mn‐octoate with an active organic ligand, and mixed drier containing the salts of Mn, Ca, and Zn were employed in the cross linking reactions of alkyls. The study verified the possibility of using manganese as an active cation in catalytic curing reactions. The course of the cross‐linking of alkyds was monitored on a model system of the reactions of drier with ethyl linoleate, using FTIR spectroscopy. Reaction‐rate constants corresponding to the first phase of cross linking were obtained. The driers under scrutiny were used to identify the time of the drying of alkyd resin modified with flax oil. The final phase of the cross linking reactions was monitored by means of measurement the hardness of the created alkyd film depending on time.

Findings

The driers under scrutiny were found to have catalytic effects in auto‐oxidation reactions. Very high efficiency was found with all of the driers. The highest efficiency was found with Co‐octoate resulting in the development of the highest hardness of coatings. Mn‐octoate and mixed driers show a steeper increase in film hardness than Co‐drier, yet the final films are suppler.

Practical implications

The driers studied can be conveniently used to accelerate creation of alkyd coatings modified with natural oils and designed for both industrial and decorative purposes.

Originality/value

The method of identifying the kinetic parameters of the cross‐linking reactions of alkyds is relatively new and facilitates the localisation of driers that are optimum for specific paints formulations. Of benefit is also the study of Mn‐driers that are more environmentally acceptable than Co‐driers.

Details

Pigment & Resin Technology, vol. 37 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

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