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1 – 10 of 27Miguel Ángel Caminero, Ana Romero, Jesús Miguel Chacón, Pedro José Núñez, Eustaquio García-Plaza and Gloria Patricia Rodríguez
Fused filament fabrication (FFF) technique using metal filled filaments in combination with debinding and sintering steps can be a cost-effective alternative for laser-based…
Abstract
Purpose
Fused filament fabrication (FFF) technique using metal filled filaments in combination with debinding and sintering steps can be a cost-effective alternative for laser-based powder bed fusion processes. The mechanical behaviour of FFF-metal materials is highly dependent on the processing parameters, filament quality and adjusted post-processing steps. In addition, the microstructural material properties and geometric characteristics are inherent to the manufacturing process. The purpose of this study is to characterize the mechanical and geometric performance of three-dimensional (3-D) printed FFF 316 L metal components manufactured by a low-cost desktop 3-D printer. The debinding and sintering processes are carried out using the BASF catalytic debinding process in combination with the BASF 316LX Ultrafuse filament. Special attention is paid on the effects of build orientation and printing strategy of the FFF-based technology on the tensile and geometric performance of the 3-D printed 316 L metal specimens.
Design/methodology/approach
This study uses a toolset of experimental analysis techniques [metallography and scanning electron microcope (SEM)] to characterize the effect of microstructure and defects on the material properties under tensile testing. Shrinkage and the resulting porosity of the 3-D printed 316 L stainless steel sintered samples are also analysed. The deformation behaviour is investigated for three different build orientations. The tensile test curves are further correlated with the damage surface using SEM images and metallographic sections to present grain deformation during the loading progress. Mechanical properties are directly compared to other works in the field and similar additive manufacturing (AM) and Metal Injection Moulding (MIM) manufacturing alternatives from the literature.
Findings
It has been shown that the effect of build orientation was of particular significance on the mechanical and geometric performance of FFF-metal 3-D printed samples. In particular, Flat and On-edge samples showed an average increase in tensile performance of 21.7% for the tensile strength, 65.1% for the tensile stiffness and 118.3% for maximum elongation at fracture compared to the Upright samples. Furthermore, it has been able to manufacture near-dense 316 L austenitic stainless steel components using FFF. These properties are comparable to those obtained by other metal conventional processes such as MIM process.
Originality/value
316L austenitic stainless steel components using FFF technology with a porosity lower than 2% were successfully manufactured. The presented study provides more information regarding the dependence of the mechanical, microstructural and geometric properties of FFF 316 L components on the build orientation and printing strategy.
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Jesús Miguel Chacón, Javier Sánchez-Reyes, Javier Vallejo and Pedro José Núñez
Non-uniform rational B-splines (NURBSs) are the de facto standard for representing objects in computer-aided design (CAD). The purpose of this paper is to discuss how to stick to…
Abstract
Purpose
Non-uniform rational B-splines (NURBSs) are the de facto standard for representing objects in computer-aided design (CAD). The purpose of this paper is to discuss how to stick to this standard in all phases of the additive manufacturing (AM) workflow, from the CAD object to the final G-code, bypassing unnecessary polygonal approximations.
Design/methodology/approach
The authors use a commercial CAD system (Rhino3D along with its programming environment Grasshopper) for direct slicing of the model, offset generation and trimming. Circular arcs are represented as quadratic NURBSs and free-form geometry as quadratic or cubic polynomial B-splines. Therefore, circular arcs are directly expressible as G2/G3 G-code commands, whereas free-form paths are rewritten as a succession of cubic Bézier curves, thereby admitting exact translation into G5 commands, available in firmware for AM controllers, such as Marlin.
Findings
Experimental results of this paper confirm a considerable improvement in quality over the standard AM workflow, consisting of an initial polygonization of the object (e.g. via standard tessellation language), slicing this polygonal approximation, offsetting the polygonal sections and, finally, generating G-code made up of polyline trajectories (G1 commands).
Originality/value
A streamlined AM workflow is obtained, with a seamless transfer from the initial CAD description to the final G-code. By adhering to the NURBS standard at all steps, the authors avoid multiple representations and associated errors resulting from approximations.
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Jesús Miguel Chacón, Miguel Ángel Caminero, Pedro José Núñez, Eustaquio García-Plaza and Jean Paul Bécar
Fused filament fabrication (FFF) is one of the most popular additive manufacturing (AM) technologies due to its ability to build thermoplastic parts with complex geometries at low…
Abstract
Purpose
Fused filament fabrication (FFF) is one of the most popular additive manufacturing (AM) technologies due to its ability to build thermoplastic parts with complex geometries at low cost. The FFF technique has been mainly used for rapid prototyping owing to the poor mechanical and geometrical properties of pure thermoplastic parts. However, both the development of new fibre-reinforced filaments with improved mechanical properties, and more accurate composite 3D printers have broadened the scope of FFF applications to functional components. FFF is a complex process with a large number of parameters influencing product quality and mechanical properties, and the effects of the combined parameters are usually difficult to evaluate. An array of parameter combinations has been analysed for improving the mechanical performance of thermoplastic parts such as layer thickness, build orientation, raster angle, raster width, air gap, infill density and pattern, fibre volume fraction, fibre layer location, fibre orientation and feed rate. This study aims to assess the effects of nozzle diameter on the mechanical performance and the geometric properties of 3D printed short carbon fibre-reinforced composites processed by the FFF technique.
Design methodology approach
Tensile and three-point bending tests were performed to characterise the mechanical response of the 3D printed composite samples. The dimensional accuracy, the flatness error and surface roughness of the printed specimens were also evaluated. Moreover, manufacturing costs, which are related to printing time, were evaluated. Finally, scanning electron microscopy images of the printed samples were analysed to estimate the porosity as a function of the nozzle diameter and to justify the effect of nozzle diameter on dimensional accuracy and surface roughness.
Findings
The effect of nozzle diameter on the mechanical and geometric quality of 3D printed composite samples was significant. In addition, large nozzle diameters tended to increase mechanical performance and enhance surface roughness, with a reduction in manufacturing costs. In contrast, 3D printed composite samples with small nozzle diameter exhibited higher geometric accuracy. However, the effect of nozzle diameter on the flatness error and surface roughness was of slight significance. Finally, some print guidelines are included.
Originality value
The effect of nozzle diameter, which is directly related to product quality and manufacturing costs, has not been extensively studied. The presented study provides more information regarding the dependence of the mechanical, microstructural and geometric properties of short carbon fibre-reinforced nylon composite components on nozzle diameter.
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Miguel Ángel Caminero, Ana Romero Gutiérrez, Jesús Miguel Chacón, Eustaquio García-Plaza and Pedro José Núñez
The extrusion-based additive manufacturing method followed by debinding and sintering steps can produce metal parts efficiently at a relatively low cost and material wastage. In…
Abstract
Purpose
The extrusion-based additive manufacturing method followed by debinding and sintering steps can produce metal parts efficiently at a relatively low cost and material wastage. In this study, 316L stainless-steel metal filled filaments were used to print metal parts using the extrusion-based fused filament fabrication (FFF) approach. The purpose of this study is to assess the effects of common FFF printing parameters on the geometric and mechanical performance of FFF manufactured 316L stainless-steel components.
Design/methodology/approach
The microstructural characteristics of the metal filled filament, three-dimensional (3D) printed green parts and final sintered parts were analysed. In addition, the dimensional accuracy of the green parts was evaluated, as well as the hardness, tensile properties, relative density, part shrinkage and the porosity of the sintered samples. Moreover, surface quality in terms of surface roughness after sintering was assessed. Predictive models based on artificial neural networks (ANNs) were used for characterizing dimensional accuracy, shrinkage, surface roughness and density. Additionally, the response surface method based on ANNs was applied to represent the behaviour of these parameters and to identify the optimum 3D printing conditions.
Findings
The effects of the FFF process parameters such as build orientation and nozzle diameter were significant. The pore distribution was strongly linked to the build orientation and printing strategy. Furthermore, porosity decreased with increased nozzle diameter, which increased mechanical performance. In contrast, lower nozzle diameters achieved lower roughness values and average deviations. Thus, it should be noted that the modification of process parameters to achieve greater geometrical accuracy weakened mechanical performance.
Originality/value
Near-dense 316L austenitic stainless-steel components using FFF technology were successfully manufactured. This study provides print guidelines and further information regarding the impact of FFF process parameters on the mechanical, microstructural and geometric performance of 3D printed 316L components.
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Barbara de Lima Voss, David Bernard Carter and Bruno Meirelles Salotti
We present a critical literature review debating Brazilian research on social and environmental accounting (SEA). The aim of this study is to understand the role of politics in…
Abstract
We present a critical literature review debating Brazilian research on social and environmental accounting (SEA). The aim of this study is to understand the role of politics in the construction of hegemonies in SEA research in Brazil. In particular, we examine the role of hegemony in relation to the co-option of SEA literature and sustainability in the Brazilian context by the logic of development for economic growth in emerging economies. The methodological approach adopts a post-structural perspective that reflects Laclau and Mouffe’s discourse theory. The study employs a hermeneutical, rhetorical approach to understand and classify 352 Brazilian research articles on SEA. We employ Brown and Fraser’s (2006) categorizations of SEA literature to help in our analysis: the business case, the stakeholder–accountability approach, and the critical case. We argue that the business case is prominent in Brazilian studies. Second-stage analysis suggests that the major themes under discussion include measurement, consulting, and descriptive approach. We argue that these themes illustrate the degree of influence of the hegemonic politics relevant to emerging economics, as these themes predominantly concern economic growth and a capitalist context. This paper discusses trends and practices in the Brazilian literature on SEA and argues that the focus means that SEA avoids critical debates of the role of capitalist logics in an emerging economy concerning sustainability. We urge the Brazilian academy to understand the implications of its reifying agenda and engage, counter-hegemonically, in a social and political agenda beyond the hegemonic support of a particular set of capitalist interests.
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Pedro Cuesta-Valiño, Pablo Gutiérrez-Rodríguez and Estela Núnez-Barriopedro
The study of the antecedents to loyalty is of great interest to both academics and professionals in the context of fashion consumption. The purpose of this paper is to define a…
Abstract
Purpose
The study of the antecedents to loyalty is of great interest to both academics and professionals in the context of fashion consumption. The purpose of this paper is to define a SEM model, in which brand image and its dimensions, as well as consumer satisfaction and consumer happiness as mediators, are explained as antecedents to loyalty.
Design/methodology/approach
A transversal descriptive study based on primary data were, therefore, carried out using a survey with a sample of 2,515 consumers representing the Spanish population. The Partial Least Square method was applied to test the hypotheses.
Findings
The results of this research tell us which variables have a positive influence on consumer loyalty to fashion brands, where brand image, satisfaction and consumer happiness are the determining variables of loyalty.
Research limitations/implications
This model has important implications and contributes both to the literature and to the choice of differentiation and brand positioning strategies for marketing to a global and highly competitive market.
Originality/value
One of the novelties of this study is the fact that it considers the consumer happiness variable as an antecedent to loyalty in the fashion consumer sector.
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María José Ruiz-Ortega, Mateo Manuel Córcoles-Muñoz, Gloria Parra-Requena and Pedro Manuel García-Villaverde
The purpose of this study is to understand how sustainability orientation influences economic, environmental and social sustainability performance and the moderating role of…
Abstract
Purpose
The purpose of this study is to understand how sustainability orientation influences economic, environmental and social sustainability performance and the moderating role of environmental hostility on these relationships. This study aims to deepen the consequences of the strategic commitment to sustainability of tourism firms located in the World Heritage Cities of Cusco, Lima and Arequipa in Peru.
Design/methodology/approach
The empirical analysis was conducted on a sample of 238 tourism firms. The authors implemented structural equation modelling technique to contrast the hypothesis.
Findings
The results shows that sustainability orientation has a positive effect on social and environmental performance mainly, but also on both financial and non-financial economic performance. The authors also detect a significant negative moderating effect of environmental hostility, which is accentuated in the case of social and economic-financial performance.
Practical implications
This study provides interesting practical implications in the tourism sector. Firms should develop a strategic commitment to sustainability, even in hostile environments, to improve their competitive position while reducing the negative impact of their activity on the natural and social environment. Institutions should encourage firms to commit to sustainability to achieve more sustainable and competitive urban tourism destinations.
Originality/value
This study advances the controversial debate on whether sustainability orientation of tourism firms leads to better economic performance. Moreover, from triple bottom line approach, it provides a holistic view of how sustainability orientation affects sustainability performance in all its dimensions. Finally, this paper delves into the complexities and challenges of sustainable urban tourism.
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José Cruz Nuñez-Perez, José Ricardo Cardenas-Valdez, Christian Gontrand, J. Apolinar Reynoso-Hernandez, Francisco Iwao Hirata-Flores, Rigoberto Jauregui-Duran and Francisco J. Perez-Pinal
The paper aims to focus on the memory-polynomial model (MPM) as special case of Volterra series, implemented in hardware. The behavior of the MPM is fully proved through a…
Abstract
Purpose
The paper aims to focus on the memory-polynomial model (MPM) as special case of Volterra series, implemented in hardware. The behavior of the MPM is fully proved through a comparison with AM-AM and AM-PM measured data. The results show that this simulation technique is able to prove the effectiveness of the MPM implementation as behavioural model for high power radiofrequency amplifiers. The system is able to compensate perturbations caused by modern communication systems.
Design/methodology/approach
The implementation uses Matlab-Simulink, and its digital signal processing (DSP) builder. The first stage allows developing the model in Matlab using the DSP builder blockset through the signal compiler block. Then, the design is downloaded to the DSP board.
Findings
The paper demonstrates a proper behavior of the MPM as a truncation of the Volterra series, with respect to different inputs. This is a key point, because the series truncations allow first to implement this model in real time and second to obtain a correct precision, for instance when modeling amplification of digital signals in high frequency.
Originality/value
The global system approach permits to easily develop, simulate, and validate a wireless system. The efficiency of a complete connected solution based on Agilent Technologies tools, combining simulations and measurements under true operating conditions, seems to be clearly demonstrated.
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