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Article
Publication date: 23 February 2015

P. Sreeraj, T. Kannan and Maji Subhasis

This paper presents calculation of the welding process parameters for obtaining optimal weld bead geometry in Flux Cored arc welding (FCAW) process. Bead on plate welding was…

55

Abstract

This paper presents calculation of the welding process parameters for obtaining optimal weld bead geometry in Flux Cored arc welding (FCAW) process. Bead on plate welding was carried as per L16 orthogonal array. In this paper weld bead geometry such as penetration, bead width, reinforcement and percentage of dilution of IS 2062 structural steel plates investigated. Two hybrid techniques firstly Taguchi method coupled with Grey relational analysis and secondly Taguchi method in combination with desirability function (DF) approach has been applied in this paper. Comparison made between two hybrid optimization techniques are made to analyze to choose the best method. Optimal results have been confirmed by confirmatory experiment which showed satisfactory results.

Details

World Journal of Engineering, vol. 11 no. 6
Type: Research Article
ISSN: 1708-5284

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Publication date: 25 October 2023

Zhenyu Shan, Anwar ul Haq, Usman Javed Butt, Farooq Habib, Arshad Jamal and Murtaza Farooq Khan

This study aims to identify blockchain-related innovation trends that can improve trust networks in a smart city's transport and supply chain networks. Trust networks are crucial…

Abstract

This study aims to identify blockchain-related innovation trends that can improve trust networks in a smart city's transport and supply chain networks. Trust networks are crucial in building and maintaining the trust of citizens in smart cities. By promoting transparency and accountability, facilitating collaboration and innovation, enhancing citizen participation and protecting privacy and security, trust networks can help to ensure that smart cities are developed and implemented in a responsible and sustainable way. A systematic literature review identifies 60 conceptual and empirical studies. This research focuses on the current problems and developing procurement and supply chain strategy and the potential benefits of using blockchain in these areas. It suggests ways for the smart city's transport and supply chain networks to utilise blockchain to improve operations and supply chain strategy and identifies innovation trends related to blockchain. The study also includes a systematic literature review and Blockchain Transformation and Influence model as the basis to enhance trust networks in the supply chain.

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Technology and Talent Strategies for Sustainable Smart Cities
Type: Book
ISBN: 978-1-83753-023-6

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Article
Publication date: 30 September 2013

D. Katherasan, Jiju V. Elias, P. Sathiya and A. Noorul Haq

The purpose of this study is to optimize the process parameters (wire feed rate (F), voltage (V), welding speed (S) and torch angle (A)) in order to obtain the optimum bead…

304

Abstract

Purpose

The purpose of this study is to optimize the process parameters (wire feed rate (F), voltage (V), welding speed (S) and torch angle (A)) in order to obtain the optimum bead geometry (bead width (W), reinforcement (R) and depth of penetration (P)), considering the ranges of the process parameters using evolutionary algorithms, namely genetic algorithm (GA) and simulated annealing (SA) algorithm.

Design/methodology/approach

The modeling of welding parameters in flux cored arc welding process using a set of experimental data and regression analysis, and optimization using GA and SA algorithm.

Findings

The adequate mathematical model was developed. The multiple objectives were optimized satisfactorily by the GA and SA algorithms. The feasible solution results are very closer to the optimized results and the percentage error was found to be negligibly small.

Originality/value

The optimal welding parameters were identified in order to increase the productivity. The welding input parameters effect was found.

Details

Multidiscipline Modeling in Materials and Structures, vol. 9 no. 3
Type: Research Article
ISSN: 1573-6105

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Article
Publication date: 11 September 2023

Karrar Hussein, Habibollah Akbari, Rassoul Noorossana and Rostom Yadegari

This study aims to investigate the effects of process input parameters (welding current, welding time, electrode pressure and holding time) on the output responses (nugget…

56

Abstract

Purpose

This study aims to investigate the effects of process input parameters (welding current, welding time, electrode pressure and holding time) on the output responses (nugget diameter, peak load and indentation) that control the mechanical properties and quality of the joints in dissimilar resistance spot welding (RSW) for the third generation of advanced high-strength steel (AHSS) quenching and partitioning (Q&P980) and (SPFC780Y) high-strength steel spot welds.

Design/methodology/approach

Design of experiment approach with two level factors and center points was adopted. Destructive peel and shear tensile strengths were used to measure the responses. The significant factors were determined using analysis of variance implemented by Minitab 18 software. Finally, multiresponse optimization was carried out using the desirability function analysis method.

Findings

Holding time was the most significant factor influencing nugget diameter, whereas welding current had the greatest impact on peak load and indentation. Multiresponse optimization revealed that the optimal settings were a welding current of 12.5 KA, welding time of 18 cycles, electrode pressure of 420 Kgf and holding time of 10 cycles. These settings produced a nugget diameter of 8.0 mm, a peak load of 35.15 KN and an indentation of 22.5%, with a composite desirability function of 0.764.

Originality/value

This study provides an effective approach for multiple response optimization to the mechanical behavior of RSW joints, even though there have been few studies on the third generation of AHSS joints and none on the dissimilar joints of the materials used in this study.

Details

Journal of Engineering, Design and Technology , vol. 23 no. 2
Type: Research Article
ISSN: 1726-0531

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Available. Open Access. Open Access
Article
Publication date: 10 May 2022

Tiago Hennemann Hilario da Silva and Simone Sehnem

The proposal is to answer the following question: based on previous studies, which are the new paths and challenges related to the circular economy (CE) and Industry 4.0 (I4.0)…

6603

Abstract

Purpose

The proposal is to answer the following question: based on previous studies, which are the new paths and challenges related to the circular economy (CE) and Industry 4.0 (I4.0)? To answer this question, the research objective is to analyze studies approaching the interface between CE and I4.0.

Design/methodology/approach

A systematic literature review (SLR) was conducted on previously published studies pertaining to Scopus and Web of Science bases, and 63 articles were found.

Findings

The authors present five new paths and challenges amid the relationship between CE and I4.0: applying those technologies to clean production, using blockchain and big data in the circular supply chain, raising additive manufacturing impact on the CE, seek for a better understanding on how I4.0 technologies can properly support the CE in the stakeholders' view and discerning the factors for implementing those theoretical fields onto supply chains.

Research limitations/implications

Previous studies' sample basis is still recent, lacking research depth. Search strings might have minimized the number of selected studies: there could be a bigger sample.

Practical implications

Practical contributions of this study lay on the applicability of the raised propositions into several sectors' industries.

Social implications

The authors suggest a transition agenda towards CE, using I4.0 technologies for operational, tactical and strategic personnel within organizations, as well as potential utilization strategies in specific study fields, like supply chain management and product manufacturing per se.

Originality/value

The study presents new paths and challenges amid technologies pertaining to I4.0 and its interfaces with the CE. In the result presentation and analysis, the existing interfaces are described.

Details

Revista de Gestão, vol. 29 no. 3
Type: Research Article
ISSN: 1809-2276

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Article
Publication date: 16 March 2015

J.F. Aviles-Viñas, I. Lopez-Juarez and R. Rios-Cabrera

– The purpose of this paper was to propose a method based on an Artificial Neural Network and a real-time vision algorithm, to learn welding skills in industrial robotics.

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Abstract

Purpose

The purpose of this paper was to propose a method based on an Artificial Neural Network and a real-time vision algorithm, to learn welding skills in industrial robotics.

Design/methodology/approach

By using an optic camera to measure the bead geometry (width and height), the authors propose a real-time computer vision algorithm to extract training patterns and to enable an industrial robot to acquire and learn autonomously the welding skill. To test the approach, an industrial KUKA robot and a welding gas metal arc welding machine were used in a manufacturing cell.

Findings

Several data analyses are described, showing empirically that industrial robots can acquire the skill even if the specific welding parameters are unknown.

Research limitations/implications

The approach considers only stringer beads. Weave bead and bead penetration are not considered.

Practical implications

With the proposed approach, it is possible to learn specific welding parameters despite of the material, type of robot or welding machine. This is due to the fact that the feedback system produces automatic measurements that are labelled prior to the learning process.

Originality/value

The main contribution is that the complex learning process is reduced into an input-process-output system, where the process part is learnt automatically without human supervision, by registering the patterns with an automatically calibrated vision system.

Details

Industrial Robot: An International Journal, vol. 42 no. 2
Type: Research Article
ISSN: 0143-991X

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Article
Publication date: 2 January 2018

Kush Aggarwal, R.J. Urbanic and Syed Mohammad Saqib

The purpose of this work is to explore predictive model approaches for selecting laser cladding process settings for a desired bead geometry/overlap strategy. Complementing the…

470

Abstract

Purpose

The purpose of this work is to explore predictive model approaches for selecting laser cladding process settings for a desired bead geometry/overlap strategy. Complementing the modelling challenges is the development of a framework and methodologies to minimize data collection while maximizing the goodness of fit for the predictive models. This is essential for developing a foundation for metallic additive manufacturing process planning solutions.

Design/methodology/approach

Using the coaxial powder flow laser cladding method, 420 steel cladding powder is deposited on low carbon structural steel plates. A design of experiments (DOE) approach is taken using the response surface methodology (RSM) to establish the experimental configuration. The five process parameters such as laser power, travel speed, etc. are varied to explore their impact on the bead geometry. A total of three replicate experiments are performed and the collected data are assessed using a variety of methods to determine the process trends and the best modelling approaches.

Findings

There exist unpredictable, non-linear relationships between the process parameters and the bead geometry. The best fit for a predictive model is achieved with the artificial neural network (ANN) approach. Using the RSM, the experimental set is reduced by an order of magnitude; however, a model with R2 = 0.96 is generated with ANN. The predictive model goodness of fit for a single bead is similar to that for the overlapping bead geometry using ANN.

Originality/value

Developing a bead shape to process parameters model is challenging due to the non-linear coupling between the process parameters and the bead geometry and the number of parameters to be considered. The experimental design and modelling approaches presented in this work illustrate how designed experiments can minimize the data collection and produce a robust predictive model. The output of this work will provide a solid foundation for process planning operations.

Details

Rapid Prototyping Journal, vol. 24 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Available. Open Access. Open Access
Article
Publication date: 16 December 2021

Ting Zheng, Marco Ardolino, Andrea Bacchetti and Marco Perona

This paper has two objectives: first, to investigate the state-of-the-art of Industry 4.0 (I4.0) adoption in Italian manufacturing firms and, second, to understand variations in…

3177

Abstract

Purpose

This paper has two objectives: first, to investigate the state-of-the-art of Industry 4.0 (I4.0) adoption in Italian manufacturing firms and, second, to understand variations in technologies implemented and business functions involved, benefits perceived, and obstacles encountered in I4.0 implementation over a three-year period.

Design/methodology/approach

The approach adopted in this research is descriptive, nesting longitudinal features. The paper presents a descriptive survey of 102 Italian manufacturing companies. The authors also evaluated non-response biases. The longitudinal approach was achieved by comparing the responses of the 40 sub-samples in common with a second similar survey launched three years prior, which aimed to identify patterns of evolution in the adoption of the I4.0 paradigm.

Findings

Survey findings demonstrate that Italian manufacturing companies still have limited awareness of I4.0 technologies, and the adoption of I4.0 technologies differs per technology. Company size and information system coverage level are the two factors that impact the company's technology adoption level. The comparative study shows that knowledge and adoption increase in a three-year interval with an unbalanced involvement of business functions regarding the I4.0 transformation. Indeed, companies are still seeking I4.0 solutions to reduce costs and lead times primarily, and the benefits perceived by companies are shown to be related to the number of I4.0 technologies in use. Finally, when companies put the I4.0 technologies into practice, competence is constantly considered the most significant barrier.

Research limitations/implications

This paper aims at conducting a thorough investigation into the development of I4.0 adoption in manufacturing companies. The main limitation of this study concerns the limited number of subjects involved in the longitudinal study (40) and the focus on a limited geographical area (Italy). In addition, more I4.0 technologies could also be incorporated into the survey protocol to gain further insight into I4.0 development.

Originality/value

The authors provide one of the first attempts to assess the variations of I4.0 implementation concerning technology adoption, business function involvement, and the alteration of benefits and obstacles. Several studies presented in the literature highlight the lack of longitudinal studies investigating the development of the I4.0 paradigm in a specific manufacturing context: this paper is the attempt at filling this gap.

Details

Benchmarking: An International Journal, vol. 30 no. 1
Type: Research Article
ISSN: 1463-5771

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Article
Publication date: 30 July 2019

Rejikumar G., Raja Sreedharan V., Arunprasad P., Jinil Persis and Sreeraj K.M.

In recent years, a new transformation known as Industry 4.0 has drawn much attention throughout the world, and numerous investigations have fundamentally looked into the uprising…

2440

Abstract

Purpose

In recent years, a new transformation known as Industry 4.0 has drawn much attention throughout the world, and numerous investigations have fundamentally looked into the uprising concept. However, few have concentrated on the literature review. Taking this as motivation, the authors endeavored to assess the different attributes of Industry 4.0. The paper aims to discuss these issues.

Design/methodology/approach

This review concentrated on linking the articles from different database and distinguishing the attributes of Industry 4.0. The authors assessed 85 articles from scholarly database and peer-reviewed journals on Industry 4.0 through the selection of the Mayring (2004) procedure. The examination included a four-advance process, in particular, material gathering, engaging investigation, classification of the choice and material assessment.

Findings

The study backs experts and readers to comprehend the spread of Industry 4.0 in various ventures. For academicians, this gives an extensive rundown of Industry 4.0 attributes. Besides, the writing review gives a chance to comprehend the idea of Industry 4.0 in detail. Further, the outcome aggregates the success factor, failure factor, business model, potential and difficulties in the context of Industry 4.0.

Research limitations/implications

Many areas such as supply chain, circular economy and healthcare have started exploring Industry 4.0. However, few specific cases have reported about it, and no generic model is found for real-time application.

Practical implications

The study serves as reference material for researchers and practitioners to understand the spread of Industry 4.0 and utilize the concept of Industry 4.0 for real-life application.

Originality/value

The study focuses on reporting the potential, challenges, business model and pre-requites of Industry 4.0.

Details

Benchmarking: An International Journal, vol. 26 no. 8
Type: Research Article
ISSN: 1463-5771

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Article
Publication date: 28 August 2019

Jestin Joy, Kannan Balakrishnan and Sreeraj M.

Vocabulary learning is a difficult task for children without hearing ability. Absence of enough learning centers and effective learning tools aggravate the problem. Modern…

443

Abstract

Purpose

Vocabulary learning is a difficult task for children without hearing ability. Absence of enough learning centers and effective learning tools aggravate the problem. Modern technology can be utilized fruitfully to find solutions to the learning difficulties experienced by the deaf. The purpose of this paper is to present SiLearn – a novel technology based tool for teaching/learning sign vocabulary.

Design/methodology/approach

The proposed mobile application can act as a visual dictionary for deaf people. SiLearn is equipped with features that can automatically detect both text and physical objects and convert them to their corresponding signs. For testing the effectiveness of the proposed mobile application quantitative analyses were done. Quantitative analysis is based on testing a class of 28 students belonging to St Clare Oral School for the Deaf, Kerala, India. This group consisted of 17 boys and 11 girls. Analysis was also done through questionnaire. Questionnaires were given to teachers, parents of deaf students learning sign language and other sign language learners.

Findings

Results indicate that as SiLearn is very effective in sign vocabulary development. It can enhance vocabulary learning rate considerably.

Originality/value

This is the first time that artificial intelligence (AI) based techniques are used for early stage sign language learning. SiLearn can equally be used by children, parents and teachers for learning sign language.

Details

Journal of Enabling Technologies, vol. 13 no. 3
Type: Research Article
ISSN: 2398-6263

Keywords

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