P. Fulmek, P. Haumer, H. Wegleiter and B. Schweighofer
The purpose of this paper is to present a model to describe the nonlinear and hysteretic properties of ferromagnetic materials.
Abstract
Purpose
The purpose of this paper is to present a model to describe the nonlinear and hysteretic properties of ferromagnetic materials.
Design/methodology/approach
The energetic model of ferromagnetic hysteresis evolved from some well‐known concepts in ferromagnetism in the last years. The magnetisation process is calculated from energy balance and statistical domain behaviour. Based on vectorial, anisotropic, multi‐domain considerations an isotropic, scalar model is derived, which gives quite simple equations to describe the nonlinear, hysteretic magnetisation process.
Findings
The presented simulations for steel samples and ferrite samples show very nice correspondence with measurements.
Originality/value
The scalar model seems to be especially suited for integration into finite element modelling or into simulations of electro‐magnetic circuits.
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Junan Ji, Zhigang Zhao, Shi Zhang and Tianyuan Chen
This paper aims to propose an energetic model parameter calculation method for predicting the materials’ symmetrical static hysteresis loop and asymmetrical minor loop to improve…
Abstract
Purpose
This paper aims to propose an energetic model parameter calculation method for predicting the materials’ symmetrical static hysteresis loop and asymmetrical minor loop to improve the accuracy of electromagnetic analysis of equipment.
Design/methodology/approach
For predicting the symmetrical static hysteresis loop, this paper deduces the functional relationship between magnetic flux density and energetic model parameters based on the materials’ magnetization mechanism. It realizes the efficient and accurate symmetrical static hysteresis loop prediction under different magnetizations. For predicting the asymmetrical minor loop, a new algorithm is proposed that updates the energetic model parameters of the asymmetrical minor loop to consider the return-point memory effect.
Findings
The comparison of simulation and experimental results verifies that the proposed parameters calculation method has high accuracy and strong universality.
Originality/value
The proposed parameter calculation method improves the existing parameter calculation method’s problem of relying on too much experimental data and inaccuracy. Consequently, the presented work facilitates the application of the finite element electromagnetic field analysis method coupling the hysteresis model.
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Damir Krklješ, Dragana Vasiljević and Goran Stojanović
This paper aims to present a prototype of a capacitive angular-position sensor which exploits advantages of flexible/printed electronics. The novelty of the sensor is that the…
Abstract
Purpose
This paper aims to present a prototype of a capacitive angular-position sensor which exploits advantages of flexible/printed electronics. The novelty of the sensor is that the capacitor structure is placed at the circumference of the rotor and stator, that it posses two channels (capacitor structures) electrically shifted for p/4 and that the rotor is common for both channels. The electrodes of the sensing capacitor are digitated, providing a triangular transfer function.
Design/methodology/approach
This sensor prototype consists of two flexible inkjet-printed silver electrodes forming a cylindrical capacitor structure. One of them is wrapped around the stator and another is wrapped around the rotor part of a simple mechanical platform used to precisely adjust the angular displacement.
Findings
The capacitance as a function of angular position was measured using an inductance capacitance impedance (LCZ) Meter, and results are presented for a full-turn measurement range. The experimental results are compared with analytical ones and very good agreement has been achieved.
Originality/value
The proposed capacitive sensor structure can be used as an absolute or an incremental encoder with different resolutions, and it can be applied in automotive industry or robotics.
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Hans Vande Sande, François Henrotte, Kay Hameyer and Ludo Froyen
For anisotropic materials, the magnetic field vector H→ and the flux density vector B→ are parallel with each other only along a few distinct directions. When performing…
Abstract
For anisotropic materials, the magnetic field vector H→ and the flux density vector B→ are parallel with each other only along a few distinct directions. When performing unidirectional measurements, only the component of B→ along the direction under consideration is measured. It is not possible to deduce the angle between B→ and H→ from unidirectional measurements alone. For ferromagnetic materials having a Goss‐texture, as most transformer steels have, this paper demonstrates a way to compute this angle a posteriori, by the combination of measurements with a physical anisotropy model.
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Martin Petrun, Krzysztof Chwastek and Drago Dolinar
The aim of the paper is to provide a simple and reliable hysteresis model for prediction of magnetization curves of a resistance spot welding transformer (RSWT) core, operating in…
Abstract
Purpose
The aim of the paper is to provide a simple and reliable hysteresis model for prediction of magnetization curves of a resistance spot welding transformer (RSWT) core, operating in a wide range of flux densities and excitation frequencies.
Design/methodology/approach
The hysteresis model considered in the paper is the T(x) description advanced by J. Takács. Three options to extend the model to the dynamic magnetization conditions are considered. The excitation conditions differ from those prescribed by international standards.
Findings
The quasi‐static Takács model combined with a fractional viscosity equation similar to that proposed by S.E. Zirka outperforms other considered options. The effect of eddy currents may be considered as a disturbance factor to the frequency‐independent quasi‐static hysteresis loop.
Research limitations/implications
The combined approach yields in most cases a satisfactory agreement between theory and experiment. For highest frequency considered in the paper (1 kHz) excessive “heels” were observed in the modelled loops. This artifact may be reduced by the introduction of a more complicated relationship for the viscous term. Future work shall be devoted to this issue.
Practical implications
The combined Takács‐Zirka model is a useful tool for prediction of magnetization curves of a RSWT core in a wide range of flux densities and excitation frequencies.
Originality/value
The usefulness of the Takács description has been verified in a practical application. The model is able to predict magnetization curves under non‐standard excitation conditions.
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Barbara Ślusarek, Jan Szczyglowski, Krzysztof Chwastek and Bartosz Jankowski
– The purpose of this paper is to examine the relationships between processing conditions and magnetic properties of cores made of Soft Magnetic Composite (SMC) Somaloy 500.
Abstract
Purpose
The purpose of this paper is to examine the relationships between processing conditions and magnetic properties of cores made of Soft Magnetic Composite (SMC) Somaloy 500.
Design/methodology/approach
The effects of compaction pressure and hardening temperature may be combined considering SMC density. This quantity may be chosen for optimization of properties of ready-made cores. In order to describe hysteresis loops the phenomenological model based on hyperbolic tangent transformation is applied.
Findings
SMC density affects substantially the shape of hysteresis loop. The paper provides a number of charts useful for checking how the parameters of the hysteresis model are affected.
Research limitations/implications
The present study considers just one composition of the SMC and one type of lubricant. Future research shall be devoted to verification of the approach on a wider class of SMCs.
Practical implications
Material density may be a relevant quantity in optimization of magnetic properties of ready-made SMC cores. The simple hysteresis model based on the, “effective field” concept and Takács’ idea of hyperbolic tangent transformation may be useful for description of hysteresis curves of SMC cores. Model parameters are sensitive against variations of material density.
Originality/value
The results of the analysis may be useful for designers of magnetic circuits made of SMCs.
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J. Nicolics and G. Hobler
Fast laser soldering processes are very attractive for the production of miniaturized interconnections with high reliability as they allow solder joint quality assurance during…
Abstract
Fast laser soldering processes are very attractive for the production of miniaturized interconnections with high reliability as they allow solder joint quality assurance during soldering. In order to evaluate the solder joint quality temporal changes of the temperature distribution inside the solder joint due to melting of the solder and wetting of the component and the pad metallizations must be well understood. In this paper we present thermal simulations of fast laser soldering processes taking the essential changes of the solder geometry into account. Moreover, we use a new relation for the calculation of the moment of wetting in dependence of the interface temperature. With this model the influence of the wettability of the pad and the component metallization and of the position of the laser beam on the temperature distribution inside the solder joint are investigated.