Osama A.G. Wahba, Ali M. Hassan, Abdelrahman M. Naser and Adel M.G. Hanafi
The purpose of this study to investigate the synthesis of new Cr(III), Fe(III), Ni(II) and Cu(II) Schiff base complexes by a simple technique (microwave technique). The evaluation…
Abstract
Purpose
The purpose of this study to investigate the synthesis of new Cr(III), Fe(III), Ni(II) and Cu(II) Schiff base complexes by a simple technique (microwave technique). The evaluation of the prepared complexes as pigments as corrosion resistant was also explored.
Design/methodology/approach
The Schiff base complexes were prepared by using microwave method (green chemistry), and then, the physico-chemical requirements according to standards for the synthesised pigments were investigate.
Findings
The prepared complexes exhibit good physical, mechanical and corrosion properties as pigments in paint formulations.
Research limitations/implications
The simple technique used for synthesis of metal complex pigments will significantly increase the cost saving for the manufacturing of such pigments category. Also, the used technique is considered a green method (eco-friendly), as there no organic solvent was used.
Practical implications
The evaluation of the prepared complex pigments as corrosion resistants was also studied.
Originality/value
It is a simple technique, green synthesis (no solvent used) is involved and high yield is obtained.
Details
Keywords
Osama A. G. Wahba, Ali M. Hassan, H. Abd El-wahab, A. Mohy-Eldin, A.M. Naser and Osama A. Fouad
The purpose of this paper is to investigate the synthesis of calcium-based group of mixed metal oxide (MMO) pigments. The evaluation of these pigments as heat and corrosion…
Abstract
Purpose
The purpose of this paper is to investigate the synthesis of calcium-based group of mixed metal oxide (MMO) pigments. The evaluation of these pigments as heat and corrosion resistant was also explored.
Design/methodology/approach
Two simple synthesis techniques, namely, co-precipitation and solid-state calcination method, were used to synthesise nanosized MMO pigments. And then the physico-chemical requirements according to standards for the synthesised pigments are investigated.
Findings
The prepared MMO pigments were mainly in the single phase double oxide forms. The prepared oxides exhibited good heat (up to 600°C) and corrosion resistance properties (in 5 per cent NaCl for 500 h).
Research limitations/implications
This paper investigates the physico-chemical properties of synthesised calcium-based group of MMO pigments. And then evaluate it as heat and corrosion resistant paints. The simple techniques used for synthesis of nanosized MMO pigments will significantly improve the research and development of pigments’ structure and performance.
Practical implications
Calcium-based MMO pigments can be used as heat and corrosion resistant pigments. The easy synthesis of the mixed oxide pigments will open the door for further vital special industrial uses and applications.
Originality/value
Low cost, simple techniques and using naturally abundant material can be used for mass production of some other low-cost nanosized materials.
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Keywords
Xiao Wang, Xuan Liang, Bo Wang, Chang-qing Guo, Shan-gui Zhang, Kai Yang, Shi-ya Shao, Yan Sun, Zheng Guo, Xue-yan Yu, Donghai Zhang, Tai-jiang Gui, Wei Lu, Ming-liang Sun and Rui Ding
The purpose of this study is to evaluate the effect of graphene, basalt flakes and their synergy on the corrosion resistance of zinc-rich coatings. As the important heavy-duty…
Abstract
Purpose
The purpose of this study is to evaluate the effect of graphene, basalt flakes and their synergy on the corrosion resistance of zinc-rich coatings. As the important heavy-duty anticorrosion coatings, zinc-rich coatings provided cathodic protection for the substrate. However, to ensure cathodic protection, a large number of zinc powder made the penetration resistance known as the weakness of zinc-rich coatings. Therefore, graphene and basalt flakes were introduced into zinc-rich coatings to coordinate its cathodic protection and shielding performance.
Design/methodology/approach
Three kinds of coatings were prepared; they were graphene modified zinc-rich coatings, basalt flakes modified zinc-rich coatings and graphene-basalt flakes modified zinc-rich coatings. The anticorrosion behavior of painted steel was studied by using the electrochemical impedance spectroscopy (EIS) technique in chloride solutions. The equivalent circuit methods were used for EIS analysis to obtain the electrode process structure of the coated steel system. Simultaneously, the corrosion resistance of the three coatings was evaluated by water resistance test, salt water resistance test and salt spray test.
Findings
The study found that the addition of a small amount of graphene and basalt flakes significantly improved the anticorrosion performance of coatings by enhancing their shielding ability against corrosive media and increasing the resistance of the electrochemical reaction. The modified coatings exhibited higher water resistance, salt water resistance and salt spray resistance. The graphene-basalt flakes modified zinc-rich coatings demonstrated the best anticorrosion effect. The presence of basalt scales and graphene oxide in the coatings significantly reduced the water content and slowed down the water penetration rate in the coatings, thus prolonging the coating life and improving anticorrosion effects. The modification of zinc-rich coatings with graphene and basalt flakes improved the utilization rate of zinc powder and the shielding property of coatings against corrosive media, thus strengthening the protective effect on steel structures and prolonging the service life of anticorrosion coatings.
Originality/value
The significance of developing graphene-basalt flakes modified zinc-rich coatings lies in their potential to offer superior performance in corrosive environments, leading to prolonged service life of metallic structures, reduced maintenance costs and a safer working environment. Furthermore, such coatings can be used in various industrial applications, including bridges, pipelines and offshore structures, among others.