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This paper aims to discuss the use of the sensor material in coating to detect defects which can cause corrosion on metal substrate. This coating consists of sodium polyacrylate (SP) to detect the presence of water and fluorescence substance 2-[4-(piperidin-1-yl)-5H-chromeno-[2,3-d]pyrimidin-2-yl]phenol [benzopyranopyrimidine (BPP)] to detect crack formation.

The coating resin is a mixture of poly(methyl methacrylate) (PMMA) and poly (methyl vinyl ether-alt-maleic anhydride). The additives are used to provide a visual indicator to the observer for when the coating exhibits any defects, so that quick action can be taken before corrosion develops further. SP has absorbent properties and expand when in contact with water, while BPP exhibits high luminous intensity in its solid form that is easily perceivable when exposed to UV. PVM/MA was used as the binder with ethanol as the solvent. The resistance of this coating towards water penetration was investigated using electrochemical impedance spectroscopy (EIS). The coating’s performance was observed in terms of visible optical appearance.

The sensor coating developed in this project serves as visual aid to the observer through the expansion of SP and high fluorescence of BPP material after the top coat is physically damaged. These findings are in provision of preventive measures that can be taken in case of top coat failure.

The resistance of the coating that contained SP could not be investigated with EIS due to its ability to expand immediately when in contact with liquids.

The coating developed in this study may be to detect corrosion.

The sensor material used has not been previously studied in applications to detect the presence of water or used to detect crack formation.

In this work, the blends of poly(methyl methacrylate), PMMA and poly(methyl vinyl ether-alt-maleic acid monoethyl ester), PMVEMA-ES are studied as organic coatings to evaluate the impact of intermolecular hydrogen bonding on the physical and thermal characteristics of the prepared coatings.

PMMA (Mw = 120,000 g mol-1) was chosen as our binder material. Due to the low adhesion property of PMMA on polar substrates, it was blended with PMVEMA-ES, which contains polar –COOH groups, to improve the adhesion and thermal properties of the coatings by forming intermolecular hydrogen bonds. A cross-hatch adhesion test was carried out to evaluate the adhesion strength of different ratios of PMMA/PMVEMA-ES blends as coatings. In addition, changes in the glass-transition temperature, Tg as the composition varies were studied using Differential Scanning Calorimetry, DSC. Then, glossiness and hiding power tests were also conducted to evaluate the physical properties of the prepared coatings.

Upon a closer look at the DSC results, it was found that blends consisting of 12.5, 25.0 and 87.5 wt. % PMMA were completely compatible due to the presence of only a single Tg in their thermograms. Other blend compositions showed two distinct Tgs, indicating partial compatibility. Furthermore, the addition of PMVEMA-ES caused the Tg of PMMA to shift to lower temperatures, a strong indication of intermolecular hydrogen bonding interactions between the two components. From the cross-hatch adhesion results, the addition of PMVEMA-ES improved the adhesion properties of PMMA coating, except for blends consisting of 62.5 and 75.0 wt. % PMMA possibly due to the partial incompatibility between the two components. These findings were further corroborated with the results of glossiness and hiding power measurements. The superior result was seen for the blend consisting of 12.5 wt. % PMMA with strong adhesion property, high glossiness, compatibility and high translucency.

PMVEMA-ES can potentially be used as an adhesion promoter in PMMA-based coating formulations.

This is the first report on the properties of PMMA/PMVEMA-ES blends as coatings.