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A comparison of selective laser sintering (SLS) and selective laser cladding (SLC) methods is presented. Loose single‐component, Ni‐alloy powder was used in this study. The powder feeding system formed the flow of powder particles directed into the zone of laser spot. The particles were deposited directly onto a substrate or onto the top of a pedestal. The powders were treated with a CW‐ Nd:YAG laser (λ=1.06 μm). The beam was motionless relative to the powder bed. As a result, the samples of sintered or remelted powders were built up as the vertical rods. The geometrical characteristics, structure and mechanical properties of samples were investigated.

The particularities of the selective laser processing of single‐component metal powder layers were investigated, especially the occurrence of the balling‐processes under different processing conditions. During laser processing, sintered, semi‐sintered/semi‐melted or completely melted cakes can be formed. Size and shape of the laser processed parts can change depending on the energy and time parameters of the laser irradiation and on the properties of initial powder layers.

The normal spectral absorptance of a number of metal, ceramic and polymer powders susceptible to be utilised for selective laser sintering (SLS) technique was experimentally determined. The measurements were performed with two laser wavelengths of 1.06μm and 10.6μm obtained by using two lasers – Nd‐YAG and CO₂ respectively. The change in the powder absorptance with time during laser processing was also investigated. The effect of the absorptance characteristics on the sintering process is discussed.