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Article
Publication date: 4 September 2017

Soheir Youssef Tawfik, Magdy Wadid Sabaa and Ramzy Takawy Botros

The purpose of this paper is to prepare cheap and environmentally friendly water soluble polyester coatings through the glycolysis of poly(ethylene terephthalate) (PET) waste.

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Abstract

Purpose

The purpose of this paper is to prepare cheap and environmentally friendly water soluble polyester coatings through the glycolysis of poly(ethylene terephthalate) (PET) waste.

Design/methodology/approach

A secondary value-added polyester coatings were prepared from PET waste. The first step was the de-polymerisation of PET waste by 2,2-dimethyl-1,3-propanediol with different molar ratios in the presence of different concentrations of zinc acetate as trans-esterification catalyst. The de-polymerised product was characterised by Fourier transform infrared spectroscopy (FTIR), proton nuclear magnetic resonance spectroscopy (1HNMR), differential scanning calorimetry and hydroxyl values. The polyesters were successfully synthesised by esterification of the glycolysed product with adipic acid, isophthalic acid, 2,2-dimethyl-1,3-propanediol and trimellitic anhydride in different ratios. FTIR and 1HNMR were used qualitatively and quantitatively to elucidate the structure of the prepared polyesters. Hydroxyl value and the physical properties of the prepared polyesters were also investigated. Two different curing agents were used to prepare the coatings based on the prepared polyesters.

Findings

Useful coating products were obtained by chemical (glycolysis) of post consumed PET wastes. The 2,2-dimethyl-1,3-propanediol was found to be good glycol in the glycolysis of PET. It was noticed that the rate of glycolysis increases with increasing the amount of catalyst, time of glycolysis and amount of 2,2-dimethyl-1,3-propanediol. N,N-Dimethylethanol amine was a good neutralising agent used for the preparation of water soluble coatings based on glycolysed product of PET.

Practical implications

The use of waste products like PET waste in water soluble coating systems will bring down the costs of the coatings and will also open a new market of recycled plastic materials and, hence, may provide a potential solution to the problems of solid waste management. It is an attractive option for environmentally friendly and efficient disposal of plastic waste.

Originality/value

The paper provides a potential way to use undesirable PET waste as industrial raw material. The coatings prepared are eco-friendly, soluble in water that can replace other expensive polyester coatings that are soluble in organic solvents and not environmentally coatings.

Details

Pigment & Resin Technology, vol. 46 no. 5
Type: Research Article
ISSN: 0369-9420

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Article
Publication date: 2 May 2017

Salwa H. El-Sabbagh, Doaa Samir Mahmoud, Nivin M. Ahmed, A.A. Ward and Magdy Wadid Sabaa

This paper aims to study the role of organobentonite (OB) as a filler to improve the mechanical strength of styrene butadiene rubber (SBR). Organoclay was first prepared by…

347

Abstract

Purpose

This paper aims to study the role of organobentonite (OB) as a filler to improve the mechanical strength of styrene butadiene rubber (SBR). Organoclay was first prepared by modifying bentonite with different concentrations of N-cetyl-N, N, N-triethyl ammonium bromide. A series of SBR composites reinforced with OB were prepared using master-batch method.

Design/methodology/approach

The curing characteristics, mechanical properties, thermal behavior, dielectric properties and morphology of SBR/OB composites were investigated.

Findings

The elastic modulus and tensile strength of composites were increased by inclusion of OB, while the elongation at break was decreased, due to the increase in the degree of cross-linking density. Thermal gravimetric analysis revealed an improvement in the thermal stability of the composite containing 0.5 cation exchange capacity (CEC) OB, while the scanning electron micrographs confirmed more homogenous distribution of 0.5CEC OB in the rubber matrix. Also, SBR/0.5CEC OB showed low relative permittivity and electrical insulating properties.

Research limitations/implications

Bentonite has been recognized as a potentially useful filler in polymer matrix composites because of their high swelling capacity and plate morphology.

Practical implications

OB improves the cured rubber by increasing the tensile strength and the stiffness of the vulcanizate.

Social implications

Using cheap clay in rubber industry lead to production of low cost products with high efficiency.

Originality/value

The clay represents a convenient source because of their environmental compatibility. The low cost and easy availability make the modified clay used as fillers in rubber matrices, and the resultant composites can be applied in variety industrial of applications such as automobile industries, shoe outsoles, packaging materials and construction engineering.

Details

Pigment & Resin Technology, vol. 46 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

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