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1 – 10 of 27Mohamed Nadir Boucherit, Sid Ahmed Amzert, Fahd Arbaoui, Yakoub Boukhari, Abdelkrim Brahimi and Aziz Younsi
This paper aims to predict the localized corrosion resistance by the application of artificial neural networks. It emphasizes the importance to take into account the relationships…
Abstract
Purpose
This paper aims to predict the localized corrosion resistance by the application of artificial neural networks. It emphasizes the importance to take into account the relationships between the physical parameters before presenting them to the network.
Design/methodology/approach
The work was conducted in two phases. At the beginning, the authors executed an experimental program to measure pitting corrosion resistance of carbon steel in an aqueous environment. More than 900 electrochemical experiments were conducted in chemical solutions containing different concentrations of pitting agents, corrosion inhibitors and oxidant reagents. The obtained results were collected in a table where for a combination of the experimental parameters corresponds a pitting potential Epit obtained from the corresponding electrochemical experiment. In the second step, the authors used the experimental data to train different artificial neuron networks for predicting pitting potentials.
Findings
In this step, the authors considered the relationships that the chemical parameters are likely to have between them. Two types of relationships were taken into account: chemical equilibria which are controlled by the pH and the synergistic relationships that some corrosion inhibitors may have when they are in the presence of a chemical oxidant.
Originality/value
This comparative study shows that adjusting the input data by considering the physical relationships between them allows a better prediction of the pitting potential. The quality of the prediction, quantified by a regression factor, is qualitatively confirmed by a statistical distribution of the gap between experimental and calculated pitting potentials.
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Mohamed Nadir Boucherit and Fahd Arbaoui
To constitute input data, the authors carried out electrochemical experiments. The authors performed voltammetric scans in a very cathodic potential region. The authors…
Abstract
Purpose
To constitute input data, the authors carried out electrochemical experiments. The authors performed voltammetric scans in a very cathodic potential region. The authors constituted an experimental table where for each experiment we note the current values recorded at a low polarization range and the pitting potential observed in the anodic region. This study aims to concern carbon steel used in a nuclear installation. The properties of the chemical solutions are close to that of the cooling fluid used in the circuit.
Design/methodology/approach
In a previous study, this paper demonstrated the effectiveness of machine learning in predicting the localized corrosion resistance of a material by considering as input data the physicochemical properties of its environment (Boucherit et al., 2019). With the present study, the authors improve the results by considering as input data, cathodic currents. The reason of such an approach is to have input data that integrate both the surface state of the material and the physicochemical properties of its environment.
Findings
The experimental table was submitted to two neural networks, namely, a recurrent network and a convolution network. The convolution network gives better pitting potential predictions. Results also prove that the prediction by observing cathodic currents is better than that obtained by considering the physicochemical properties of the solution.
Originality/value
The originality of the study lies in the use of cathodic currents as input data. These data contain implicit information on both the chemical environment of the material and its surface condition. This approach appears to be more efficient than considering the chemical composition of the solution as input data. The objective of this study remains, at the same time, to seek the optimal neuronal architectures and the best input data.
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M.N. Boucherit, Sid‐Ahmed Amzert, Fahd Arbaoui, Salah Hanini and Abdennour Hammache
The purpose of this paper is to illustrate the usefulness of inhibitors for the prevention of localised corrosion of carbon steel in a low‐aggressive medium. The efficiencies of…
Abstract
Purpose
The purpose of this paper is to illustrate the usefulness of inhibitors for the prevention of localised corrosion of carbon steel in a low‐aggressive medium. The efficiencies of two inorganic non‐toxic inhibitors are compared, associated with an oxidant.
Design/methodology/approach
Many experiments were conducted. For each experiment, a solution was prepared with different concentrations of pitting agent, inhibitor and oxidant. The performance was then estimated by the pitting potential taken from the voltammograms of carbon steel obtained with each solution.
Findings
The results show that the efficiency of molybdate and tungstate were comparable. The presence of iodate, which plays an oxidizing role, can be synergistic to the inhibitor but harmful if the concentration ratio is not adequate.
Practical implications
The interest in the use of an oxidant is that it makes it possible to reduce the inhibitor concentration, which limits the pH increase and prevents scale deposition.
Originality/value
This work provides useful guidance in the localised corrosion prevention of a semi‐open cooling circuit subject to seasonal sand‐storms. The obtained results from the many experiments carried out were compiled using neural networks for performance prediction.
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M.N. Boucherit, S. Amzert, F. Arbaoui, A. Sari and D. Tebib
The evolution of a semi‐open cooling circuit of a nuclear reactor was monitored over a two year period. The work aims to provide orientation elements for preventive procedures…
Abstract
Purpose
The evolution of a semi‐open cooling circuit of a nuclear reactor was monitored over a two year period. The work aims to provide orientation elements for preventive procedures against localised corrosion.
Design/methodology/approach
The water of the circuit was analysed in stagnation and in circulation, at various sampling points. The rust was analysed by neutron diffraction and the surface quality of the steel was checked by microscopic observations.
Findings
The obtained results did not confirm the presence of rust in iron compounds supported by chlorine, such as the Akaganeite, β‐FeOOH. In addition, chemical analysis of water showed that, after two years, the increase of chlorine concentration and water conductivity remained weak. Moreover, the pH was maintained within values favourable rather to the passivation of the steel.
Practical implications
It was deduced through this work that the dosing of the circuit with chlorine was not sufficient that it should require an annual replacement of the water.
Originality/value
The originality of this work resides in the evaluation of a semi‐open coolant circuit in service for ten years and located in an area subjected to seasonal sand winds.
Aims to study the behaviour of four polycrystalline carbon steels in basic pitting solutions.
Abstract
Purpose
Aims to study the behaviour of four polycrystalline carbon steels in basic pitting solutions.
Design/methodology/approach
Electrochemical investigations were carried out on four steels: Fe.06C, Fe.18C, Fe.22C and Fe.43C. The analysis was made using an X‐ray fluorescence apparatus. The performance indicator was the pitting potential, which was obtained through potentiodynamic sweeping. Emphasis was placed on the influence of the pH, chlorine concentration, phase proportions in the steel and the initial electrode surface state.
Findings
The results showed that in a solution with a low chlorine concentration, the performance of the steels according to pitting corrosion resistance decreased with the increase in carbon content. By raising the chlorine concentration, the order of performance was inverted gradually, while at a high chlorine concentration, the behaviour of the steels tended to be similar. The interpretation of the results is based on the consideration of cathodic reactions on the level of the cementite phase and the difference in the local chemical properties of the solution. In neutral solutions, pitting potentials were shifted cathodically, but the main observations developed for basic solutions remained valid.
Originality/value
Provides further research on pitting corrosion.
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The purpose of this paper is to extract electrochemical reaction kinetics parameters, such as Tafel slope, exchange current density and equilibrium potential, which cannot be…
Abstract
Purpose
The purpose of this paper is to extract electrochemical reaction kinetics parameters, such as Tafel slope, exchange current density and equilibrium potential, which cannot be directly measured, this study aims to propose an improved particle swarm optimization (PSO) algorithm.
Design/methodology/approach
In traditional PSO algorithms, each particle’s historical optimal solution is compared with the global optimal solution in each iteration step, and the optimal solution is replaced with a certain probability to achieve the goal of jumping out of the local optimum. However, this will to some extent undermine the (true) optimal solution. In view of this, this study has improved the traditional algorithm: at each iteration of each particle, the historical optimal solution is not compared with the global optimal solution. Instead, after all particles have iterated, the optimal solution is selected and compared with the global optimal solution and then the optimal solution is replaced with a certain probability. This to some extent protects the global optimal solution.
Findings
The polarization curve plotted by this equation is in good agreement with the experimental values, which demonstrates the reliability of this algorithm and provides a new method for measuring electrochemical parameters.
Originality/value
This study has improved the traditional method, which has high accuracy and can provide great support for corrosion research.
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Abstract
Purpose
As a common form of failure in industry, corrosion causes huge economic losses. At present, with the development of computational techniques, artificial intelligence (AI) is playing a more and more important role in the field of scientific research. This paper aims to review the application of AI in corrosion protection research.
Design/methodology/approach
In this paper, the role of AI in corrosion protection is systematically described in terms of anticorrosion materials and methods, corrosion image recognition and corrosion life prediction.
Findings
With efficient and in-depth data processing methods, AI can rapidly advance the research process in terms of anticorrosion materials and methods, corrosion image recognition and corrosion life prediction and save on costs.
Originality/value
This paper summarizes the application of AI in corrosion protection research and provides the basis for corrosion engineers to quickly and comprehensively understand the role of AI and improve production processes.
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Amrita Kumari, S.K. Das and P.K. Srivastava
The aim of this paper is to study the effect of the parametric sensitivity of all critical parameters of feed water and other operating variables on the corrosion rate and oxide…
Abstract
Purpose
The aim of this paper is to study the effect of the parametric sensitivity of all critical parameters of feed water and other operating variables on the corrosion rate and oxide scale deposition on economizer tubes of a typical coal-fired 250-MW boiler.
Design/methodology/approach
In this paper, a multilayer perceptron-based artificial neural network (ANN) model has been developed to envisage the corrosion rate and oxide scale deposition rate in economizer tubes of a coal-fired boiler. The neural network architecture has been optimized using an efficient gradient-based network optimization algorithm to minimize the training and testing errors rapidly during simulation runs.
Findings
The parametric sensitivity of all critical parameters of feed water and other operating variables on the corrosion rate and oxide scale deposition activities has been investigated. It has been observed that dissolved oxygen, dissolved copper content, residual hydrazine content and pH of the feed water have a relatively predominant influence on the corrosion rate, whereas dissolved iron content, silica content, pH and temperature of the feed water have a moderately major influence on oxide scale deposition phenomenon. There has been very good agreement between ANN model predictions and the measured values of corrosion rate and oxide scale deposition rate substantiated by the regression fit between these values.
Originality/value
This paper details the development of an alternative model to accurately predict corrosion rate and deposition rate on the inner surface of economizer tubes of a boiler over first principle-based kinetic model.
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Altaf Ahmad, Ranveer Kumar and Anil Kumar
This paper aims to identify an inhibitor to protect rebar corrosion in concrete.
Abstract
Purpose
This paper aims to identify an inhibitor to protect rebar corrosion in concrete.
Design/methodology/approach
The authors use the simple method of polarization and calculate the change in open-circuit potential and corrosion current density.
Findings
Sodium molybdate is an efficient inhibitor compared with sodium tungstate for rebar corrosion in concrete.
Research limitations/implications
This paper has limitation of 0.0001 M concentration of inhibitors for 400 days of exposure in 3.5 per cent sodium chloride solution.
Originality/value
The research focused on the concentration of both inhibitors in the range from 0.1 to 0.0001 M, which resulted in greater structural protection from corrosion in adverse conditions, such as coastal areas.
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Pitting inhibition efficiency of SO4− and NO3− on AISI 316L stainless steel in contact with Cl−-containing fiber dyeing solutions together with the influence of the anions on…
Abstract
Purpose
Pitting inhibition efficiency of SO4− and NO3− on AISI 316L stainless steel in contact with Cl−-containing fiber dyeing solutions together with the influence of the anions on absorption behavior of the solutions were investigated. The purpose of the study is to experimentally determine an optimized dyeing solution efficient on both – inhibition of the steel’s pitting and exhaustion of the dyes dissolved.
Design/methodology/approach
Methods such as electrochemical cyclic polarization, UV-visible range spectrophotometry and scanning electron microscopy have been used to assess the performance of two inhibitors on both pitting inhibition of the steel and dissolving ability over the reactive dyes. To find out a promising dyeing solution mixture in both aspects, Cl content of the original dyeing solution was replaced gradually with the inhibiting anions, where the total anionic content was kept constant to unchange the dye exhaustion potential of the solution. Then, those solutions came out with diverse pitting inhibition, and dye absorption levels were compared together for reducing/avoiding the pitting issues of the reactive dyeing vessels of the industry.
Findings
Rather high absorption levels detected by visible range spectrophotometry on the solutions showing sound inhibition levels indicated possibility of unaltered reactive dyeing qualities with an enhanced vessel lifetime as the inhibitive anions replace Cl−. Nitrate performed better than sulfate both on inhibition and absorption in the dyeing solutions. Also, 316L vessels became open to an extra anodic protection in inhibitor added solutions.
Research limitations/implications
The findings are valid for a certain group of reactive dyes and dyeing solutions held at 70°C. However, the testing methods are available to almost any dyeing solution and dyeing temperature.
Originality/value
The work presents a combined testing of pitting inhibition and absorption behavior of dyeing solutions involving Cl− that has not been reported so far. It shows that solution recipes least harmful to the steel vessels can be outlined for various reactive or other types of dye groups.
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