S. Brisset, M. Hecquet and P. Brochet
A car alternator with claw poles is typically a 3D device because its shape is not axi‐symmetrical nor XY‐symmetrical. A 3D finite element model can be useful to simulate the…
Abstract
A car alternator with claw poles is typically a 3D device because its shape is not axi‐symmetrical nor XY‐symmetrical. A 3D finite element model can be useful to simulate the thermic behavior of the machine but is rarely available. In this paper, it is shown that a 2D simulation can fit even if all the thermal phenomena relating to the missing direction are neglected. The alternators have been modeled in two different sections to show their respective reliability. Moreover, thermal hybrid conductivities have been defined to take into account the succession of the different materials in the missing direction.
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S. Vivier, M. Hecquet, A. Ait‐Hammouda and P. Brochet
The aim of this paper is to use an analytical multi‐physical model – electromagnetic, mechanic and acoustic – in order to predict the electromagnetic noise of a permanent magnet…
Abstract
Purpose
The aim of this paper is to use an analytical multi‐physical model – electromagnetic, mechanic and acoustic – in order to predict the electromagnetic noise of a permanent magnet synchronous machine.
Design/methodology/approach
The aim of this work is to develop and use an analytical multi‐physical model – electromagnetic, mechanic and acoustic – of a synchronous machine with permanent magnets. The complete model is coded in order to predict acoustic noise. A study of sensitivity is presented in order to deduce the influential – or significant – factors on the noise. For that, the technique of the experimental designs is used. More particularly, the modeling of the noise will be achieved due to the new “trellis” designs.
Findings
Three models are presented: electromagnetic, mechanical of vibration and acoustic. For each of them, comparisons with finite element method and experiments have been made. Several response surfaces are given; they represent the noise according to influential factors, with respect to different speeds of the machine. These surfaces are useful to deduce the parts of the design space to avoid.
Originality/value
Different multi‐physical aspects are considered: electromagnetic, mechanic and acoustic phenomena are taken into account due to a single analytical model. The experimental design method is the privileged tool used to make the complex relationships between the main variables appear.
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Emre Uygun, Michel Hecquet, Abdelmounaïm Tounzi, Daniel Depernet, Vincent Lanfranchi, Serge Bruno and Thierry Tollance
This paper deals with the study of the influence of the phase shift between currents and back-electromotive forces (back-EMF) on torque ripple and radial magnetic forces for a low…
Abstract
Purpose
This paper deals with the study of the influence of the phase shift between currents and back-electromotive forces (back-EMF) on torque ripple and radial magnetic forces for a low power synchronous machine supplied with 120 degrees square-wave currents. This paper aims to establish a good compromise between efficiency, harmonics of torque and harmonics of radial forces at the origin of the electromagnetic noise.
Design/methodology/approach
Based on a finite element approach, torque and magnetic pressure harmonics versus space and frequency are evaluated for different angle values. The evolutions of the different harmonics against the load angle are analyzed and compared to those of experimental measurements.
Findings
Depending on the load torque, field-weakening or field-boosting can be used to reduce current harmonics contributing the most to the radial magnetic forces responsible for the noise. Besides, a compromise can be found to avoid deteriorating too much the performances of the machine, thus being suitable with an industrial application.
Research limitations/implications
This study concerns low power permanent magnet synchronous machines with concentrated windings and driven with a trapezoidal control, while having sinusoidal back-EMF.
Originality/value
The use of a simple mean and suitable with a large-scale manufacturing industry to reduce the identified electromagnetic-borne noise of a specific electric drive makes the originality.
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Jérôme Marault, Abdelmounaïm Tounzi, Frédéric Gillon and Michel Hecquet
For a given rotor, the study of the impact of stator MMF from different winding distributions is usually carried out using analytical model under some simplifying hypotheses to…
Abstract
Purpose
For a given rotor, the study of the impact of stator MMF from different winding distributions is usually carried out using analytical model under some simplifying hypotheses to limit time computation. To get more accurate results, finite element model is thus more suitable. However, testing different combinations of stator windings with the same rotor can be tedious when considering the stator slots. Indeed, this introduces mesh constraint, reluctance variation of the air gap and possibly taking into account of the connection between stator coils. To avoid this, a current sheet supplied such to represent the stator MMF and spread all around the inner slotless stator surface can be used. In addition, such an approach can be very useful to didactically assess the effect of each winding space harmonic on machine performance separately. The purpose of this paper is to use a current sheet coupled to an external analytical tool in order to easily test different windings or to quantify the effect of a given spatial harmonic of the winding.
Design/methodology/approach
In the proposed approach, the current sheet supply is obtained from an analytical tool that allows determining the spatiotemporal stator MMF of any winding considered. Moreover, stator teeth height is not modelled, and only the thickness of the stator yoke is considered along with the same air gap thickness. Results with the proposed approach are compared to the real stator modelling for two different winding configurations. Last, linear and non-linear magnetic material behaviours are investigated to validate the proposed approach in term of magnetic distribution.
Findings
For both studied cases, results in term of local and global physical quantities show good agreement between the real stator modelling and the proposed approach.
Originality/value
Current sheet is used with finite element model to study the inherent effect of different winding configurations on local and global physical quantities of an AC electrical machine. The proposed approach avoids the constraints in terms of stator slot geometry and electrical circuit definition. This is very useful to quickly test different winding configurations or to isolate a specific winding space harmonic to quantify its effect on the electrical performances. This cannot be performed using classical modelling as all space harmonics are taken into account.
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Jean Le Besnerais, Vincent Lanfranchi, Michel Hecquet, Pascal Brochet and Guy Friedrich
The purpose of this paper is to apply a fast analytical model of the acoustic behaviour of pulse‐width modulation (PWM) controlled induction machines to a fractional‐slot winding…
Abstract
Purpose
The purpose of this paper is to apply a fast analytical model of the acoustic behaviour of pulse‐width modulation (PWM) controlled induction machines to a fractional‐slot winding machine, and to analytically clarify the interaction between space harmonics and time harmonics in audible electromagnetic noise spectrum.
Design/methodology/approach
A multilayer single‐phase equivalent circuit calculates the stator and rotor currents. Air‐gap radial flux density, which is supposed to be the only source of acoustic noise, is then computed with winding functions formalism. Mechanical and acoustic models are based on a 2D ring stator model. A method to analytically derive the orders and frequencies of most important vibration lines is detailed. The results are totally independent of the supply strategy and winding type of the machine. Some variable‐speed simulations and tests are run on a 700 W fractional‐slot induction machine in sinusoidal case as a first validation of theoretical results.
Findings
The influence of both winding space harmonics and PWM time harmonics on noise spectrum is exposed. Most dangerous orders and frequencies expressions are demonstrated in sinusoidal and PWM cases. For traditional integral windings, it is shown that vibration orders are necessarily even. When the stator slot number is not even, which is the case for fractional windings, some odd order deflections appear: the radial electromagnetic power can therefore dissipate as vibrations through all stator deformation modes, leading to a potentially lower noise level at resonance.
Research limitations/implications
The analytical research does not consider saturation and eccentricity harmonics which can play a significant role in noise radiation.
Practical implications
The analytical model and theoretical results presented help in designing low‐noise induction machines, and diagnosing noise or vibration problems.
Originality/value
The paper details a fully analytical acoustic and electromagnetic model of a PWM fed induction machine, and demonstrate the theoretical expression of main noise spectrum lines combining both time and space harmonics. For the first time, a direct comparison between simulated and experimental vibration spectra is made.
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Andrzej Demenko and Dorota Stachowiak
The aim of the paper is to find the effective algorithms of electromagnetic torque calculation.
Abstract
Purpose
The aim of the paper is to find the effective algorithms of electromagnetic torque calculation.
Design/methodology/approach
The proposed algorithms are related to the analysis of electrical machines using the methods of equivalent magnetic networks. The presented permeance and reluctance networks are formulated using FE methods. Attention is paid to the algorithms of electromagnetic torque calculation for 3D models. The virtual work principle is applied. The principle is adapted to the discrete network models. The network representations of Maxwell's stress formula are given.
Findings
The proposed method of electromagnetic torque calculation can be successfully applied in the 3D calculations of rotating electrical machines. It can be used for scalar and vector potential formulations. The obtained results and their comparison with the measurements show that the method is sufficiently accurate.
Originality/value
The presented formulas of electromagnetic torque calculation are universal and can be successfully applied in the FE analysis of electrical machines using nodal and edge elements.
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Vyacheslav A. Kuznetsov and Pascal Brochet
A general approach to the formation of magnetic equivalent circuit describing the magnetic process inside the electric machines is proposed. This formation is based on tooth…
Abstract
A general approach to the formation of magnetic equivalent circuit describing the magnetic process inside the electric machines is proposed. This formation is based on tooth contour method. Coupling with external and internal electric circuits of electric machines is emphasized as well as mechanical coupling with load. The resulting model allows the simulation of electromechanical converter, but with the number of element being fewer by several orders compared to traditional finite element models. Non‐linearity such as saturation or electronic switch is taken into account. General equations for the magnetic fields and electric circuits of electrical machines are written using a common basis – the nodal potential method. The whole process is illustrated on the simulation of a claw poles alternator compared with measurements.
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Lichao Wang, Fuyan Ding, Dongbo Yang, Ke Wang, Biaoqiang Jiao and Qian Chen
This paper aims to provide a new method of generating relatively accurate and smooth saturated B-H curves based on reliable measurement data to improve the accuracy and efficiency…
Abstract
Purpose
This paper aims to provide a new method of generating relatively accurate and smooth saturated B-H curves based on reliable measurement data to improve the accuracy and efficiency of electromagnetic simulation.
Design/methodology/approach
The characteristics of different B-H curve extrapolation models are summarized, and an improved method is proposed. The fitting procedure in low fields and extrapolation procedure in high fields are presented in detail. The saturated B-H curves generated by various methods are compared and discussed. Finally, a simulation case study proved the advantages of the new method in terms of simulation accuracy and efficiency.
Findings
The B-H curve created by the new method avoids extrapolation from a single point and simultaneously smoothens the entire B-H curve, thereby improving the simulation accuracy and efficiency. The low magnetic potential requirements for closed measurements and the small deviation with open measurements indicate that this method is well-suited for implementation.
Research limitations/implications
The results are applicable for materials subject to such excitation levels that saturation has to be taken into account.
Originality/value
While some extrapolation models of B-H curves have been investigated in reference papers, there is still room for improvement in accuracy and smoothness. The new method processes low fields and high fields magnetization data and then connects them based on third-order boundary equations for the first time. This method can generate saturated B-H curves with good accuracy and smoothness while retaining outstanding operability.
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Amina Ibala and Ahmed Masmoudi
The purpose of this paper is to deal with the modeling of a claw pole alternator (CPA) by a 3D magnetic equivalent circuit (MEC) taking into account the saturation and magnetic…
Abstract
Purpose
The purpose of this paper is to deal with the modeling of a claw pole alternator (CPA) by a 3D magnetic equivalent circuit (MEC) taking into account the saturation and magnetic armature reaction effects then its utilization for the prediction of the machine losses.
Design/methodology/approach
Following the derivation of the proposed model, it is validated experimentally at no-load and load operations. Proposed MEC is applied to the investigation of a conventional CPA losses.
Findings
The CPA efficiency is affected by different loss mechanisms. Indeed, the copper losses are dominant at lower speeds, while the iron and ventilation ones are more significant at high speeds.
Research limitations/implications
An experimental validation of the losses computed by the MEC shall be treated in the future.
Practical implications
The CPA is equipping most if not all embedded generating systems of road vehicles. The improvement of its efficiency is of great importance.
Originality/value
The MEC-based prediction of the CPA losses represents the major contribution of the present work.
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Sara Bazhar, Baptiste Ristagno, Julien Fontchastagner, Noureddine Takorabet and Nicolas Labbe
This paper aims to propose a new topology of direct current (DC) machine using claw-pole stator to replace standard DC starter in micro-hybrid vehicles. The main interest of such…
Abstract
Purpose
This paper aims to propose a new topology of direct current (DC) machine using claw-pole stator to replace standard DC starter in micro-hybrid vehicles. The main interest of such a topology is the reduction of copper volume.
Design/methodology/approach
The design of the claw-pole machine is based on a multi-objective optimization of several topologies, based on a three-dimensional (3D) reluctance network modeling. The 3D finite element (FE) model is used to check the results of the optimization, and a prototype is manufactured and tested with satisfactory results.
Findings
The claw-pole topology with wave-shape windings allows to replace the current DC series classical starter because of to its copper volume saving.
Research limitations/implications
This model is only limited to the optimization of the claw-pole stator for a fixed geometry of the rotor.
Practical implications
The research outcome shows that claw-pole machine can replace the series-excited DC machines of starters and at the same time achieve the same performance at reduced copper volume.
Originality/value
The paper deals with a new DC machine topology to reduce the copper volume through the suppression of the classical stator end-windings. The use of Claw-Pole inductors ensures this copper reduction.